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Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 210 (Engine Cooling System (A25A-FKS) - Service Information) >> Radiator >> Removal [09/2022 - ] >> Procedure

Removal [09/2022 - ]: Procedure

WARNING: This page is about a different car, the 2024 Lexus ES 250, 2023 Lexus ES 250, 2022 Lexus ES 250, and 2021 Lexus ES 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH 

    Refer to PROCEDURE - Step 8

  2. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH 

    Refer to PROCEDURE - Step 9

  3. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 10

  4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 11

  5. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 1

  6. REMOVE HEADLIGHT ASSEMBLY 

    for LED Type Turn Signal Light: Refer to REMOVAL [09/2022 - ]

    for Bulb Type Turn Signal Light: Refer to REMOVAL [09/2022 - ]

  7. REMOVE THERMISTOR ASSEMBLY 

    Refer to REMOVAL [09/2022 - ]

  8. REMOVE FRONT BUMPER ENERGY ABSORBER 

    Refer to PROCEDURE - Step 34

  9. REMOVE NO. 2 FRONT BUMPER MOUNTING BRACKET 

    Refer to PROCEDURE - Step 35

  10. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 36

  11. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 7

  12. REMOVE INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 21

  13. REMOVE UPPER RADIATOR MOUNTING BRACKET 
    1. Disconnect the 2 horn connectors.
      GTY838232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, 2 nuts and 2 upper radiator mounting brackets.
      GTY825033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 RADIATOR AIR GUIDE LH 
    1. Remove the clip and disengage the claw.
      GTY819323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Radiator Air Guide LH
      *2 Front Radiator Side Air Guide Plate LH
    2. Disengage the guide to remove the No. 1 radiator air guide LH with the front radiator side air guide plate LH.
  15. REMOVE NO. 1 RADIATOR AIR GUIDE RH 
    1. Remove the clip and disengage the claw.
      GTY836093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the guide to remove the No. 1 radiator air guide RH.
  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.
      GTY781871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 4 clamps to disconnect the wire harness from the upper radiator support sub-assembly.
      GTY825039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts and upper radiator support sub-assembly.
      GTY781872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT NO. 5 WATER BY-PASS HOSE 
    1. Slide the clip and disconnect the No. 5 water by-pass hose from the radiator assembly.
      GTY753592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT NO. 6 WATER BY-PASS HOSE 
    1. Disconnect the No. 6 water by-pass hose from the radiator assembly.
      GTY771398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT NO. 1 RADIATOR HOSE 
    1. Disengage the clamp and disconnect the No. 1 radiator hose from the fan with motor assembly.
      GTY771397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.
  20. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.
      GTY753577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE RADIATOR ASSEMBLY 
    1. Disengage the 2 claws.
      GTY760237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 guides to separate the cooler condenser assembly from the radiator assembly.
      NOTE:

      Make sure not to damage the cooler condenser assembly when separating the cooler condenser assembly.

    3. Disengage the claw and raise the lock lever to disconnect the cooling fan motor connector as shown in the illustration.
      GTY760465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lock Lever
      NOTE:

      After disconnecting the cooling fan motor connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the cooling fan motor connector.

    4. Disengage the wire harness clamp.
    5. Remove the radiator assembly with the fan with motor assembly from the vehicle body.
      NOTE:

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly with the fan with motor assembly.

    6. Disengage the 2 claws.
      GTY760239Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disengage the 2 guides to remove the fan with motor assembly from the radiator assembly.
      NOTE:

      Do not damage the radiator assembly when removing the fan with motor assembly.

  22. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator assembly.
  23. REMOVE LOWER RADIATOR SUPPORT 
    1. Remove the 2 lower radiator supports from the radiator assembly.
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