LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2018 >> LS 500 Base, RWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - Service Information >> Radiator >> Removal [12/2017 - ] >> Procedure

Removal [12/2017 - ]: Procedure

  1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 
  2. REMOVE OIL PAN PROTECTOR (for 2WD) 

    Refer to PROCEDURE - Step 7

  3. REMOVE FRONT SUSPENSION MEMBER BRACE (for AWD) 

    Refer to PROCEDURE - Step 23 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 23 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 23 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 23 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 23 [10/2023 - ]

  4. REMOVE STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD) 

    Refer to PROCEDURE - Step 24 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 24 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 24 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 24 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 24 [10/2023 - ]

  5. REMOVE V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 11 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 11 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 11 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 11 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 11 [10/2023 - ]

  6. REMOVE UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 2

  7. REMOVE RADIATOR COVER PLATE 

    Refer to PROCEDURE - Step 1

  8. REMOVE LOWER RADIATOR AIR DEFLECTOR 

    Refer to PROCEDURE - Step 3

  9. REMOVE FRONT BUMPER 
  10. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 4

  11. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 8

  12. DRAIN COOLANT (for Intercooler) 

    Refer to PROCEDURE - Step 4

  13. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 14

  14. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 13

  15. REMOVE AIR CLEANER ASSEMBLY LH 

    Refer to PROCEDURE - Step 43 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 43 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 43 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 43 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 43 [10/2023 - ]

  16. REMOVE AIR CLEANER ASSEMBLY RH 

    Refer to PROCEDURE - Step 44 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 44 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 44 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 44 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 44 [10/2023 - ]

  17. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 12

  18. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 11

  19. REMOVE FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 36 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 36 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 37 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 37 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 41 [10/2023 - ]

  20. REMOVE HEADLIGHT ASSEMBLY LH 

    Refer to REMOVAL [12/2017 - 10/2020] , or refer to REMOVAL [10/2020 - 10/2023] , or refer to REMOVAL [10/2023 - ]

  21. REMOVE HEADLIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  22. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 44 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 44 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 45 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 45 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 49 [10/2023 - ]

  23. REMOVE FRONT BUMPER NO. 2 REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 45 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 46 [10/2020 - 11/2021] , or refer to PROCEDURE - Step 46 [11/2021 - 10/2023] , or refer to PROCEDURE - Step 50 [10/2023 - ]

  24. DISCONNECT NO. 3 ENGINE ROOM WIRE 

    Refer to PROCEDURE - Step 60 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 60 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 60 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 60 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 60 [10/2023 - ]

  25. REMOVE AIR CLEANER SUPPORT BRACKET 

    Refer to PROCEDURE - Step 61 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 61 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 61 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 61 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 61 [10/2023 - ]

  26. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR 

    Refer to PROCEDURE - Step 2 [12/2017 - 11/2021] , or refer to REMOVAL [11/2021 - 10/2022] , or refer to REMOVAL [10/2022 - ]

  27. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 3 [12/2017 - 11/2021] , or refer to REMOVAL [11/2021 - 10/2022] , or refer to REMOVAL [10/2022 - ]

  28. REMOVE HIGH PITCHED HORN ASSEMBLY 

    Refer to PROCEDURE - Step 3 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 3 [09/2018 - ]

  29. REMOVE LOW PITCHED HORN ASSEMBLY 

    Refer to PROCEDURE - Step 4 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 4 [09/2018 - ]

  30. REMOVE RADIATOR RESERVE TANK ASSEMBLY 
    1. Slide the clip and disconnect the radiator reserve tank hose from the radiator assembly.
      GTY776855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connectors and detach the clamps.
      GTY827660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Slide the clip and disconnect the reserve tank outlet hose from the radiator pipe.
      GTY830054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Radiator Pipe
    4. Remove the 2 bolts, clip and radiator reserve tank assembly from the fan with motor assembly.
      GTY780624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Clip
  31. REMOVE INTERCOOLER RESERVE TANK ASSEMBLY 
    1. Slide the clip and disconnect the intercooler reserve tank hose from the intercooler reserve tank assembly.
      GTY776852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for 2WD:
      1. Slide the clip and disconnect the water by-pass hose from the electric water pump assembly.
        NOTE:
        • Put pieces of cloth into the pipes and disconnected hoses or cover the pipes and hoses with plastic bags to prevent foreign matter from entering the electric water pump assembly and cooling system.
        • Do not apply excessive force to the water by-pass hose.
        GTY792052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Water By-pass Hose
    3. for AWD:
      1. Slide the clip and disconnect the water by-pass hose from the electric water pump assembly.
        NOTE:
        • Put pieces of cloth into the pipes and disconnected hoses or cover the pipes and hoses with plastic bags to prevent foreign matter from entering the electric water pump assembly and cooling system.
        • Do not apply excessive force to the water by-pass hose.
        GTY813247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Water By-pass Hose
    4. Remove the 2 bolts and intercooler reserve tank assembly from the fan with motor assembly.
      GTY776854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. DISCONNECT NO. 3 RADIATOR HOSE 
    1. Slide the clip and disconnect the No. 3 radiator hose from the water control valve.
      GTY776840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. DISCONNECT NO. 4 RADIATOR HOSE 
    1. Detach the clamp.
      GTY831785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 4 radiator hose from the water inlet assembly.
  34. DISCONNECT WATER INLET HOSE 
    1. Detach the clamp.
      GTY795753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the water inlet hose from the oil cooler assembly.
  35. DISCONNECT INTERCOOLER COOLING WATER OUTLET HOSE 
    1. Slide the clip and disconnect the intercooler cooling water outlet hose from the water tube.
      GTY776841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE HOOD LOCK SUPPORT BRACE 
    1. Detach the clamps.
    2. Remove the 2 bolts and hood lock support brace.
      GTY827905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. DISCONNECT ENGINE ROOM MAIN WIRE 
    1. Disconnect the connector.
      GTY777963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamps and disconnect the engine room main wire.
  38. DISCONNECT HOOD LOCK CONTROL CABLE COVER LH 
    1. Remove the screw.
      GTY795749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp and disconnect the hood lock control cover LH.
  39. DISCONNECT HOOD LOCK CONTROL CABLE COVER RH 
    1. Remove the screw.
      GTY831784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp and disconnect the hood lock control cover RH.
  40. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Remove the 4 bolts and upper radiator support sub-assembly.
      NOTE:

      Do not allow the cooler condenser assembly to interfere with the radiator assembly.

      GTY827904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. DISCONNECT NO. 1 INTERCOOLER COOLING WATER HOSE 
    1. Slide the clip and disconnect the No. 1 intercooler cooling water hose from the intercooler water hose assembly.
      GTY777960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. DISCONNECT NO. 2 INTERCOOLER COOLING WATER HOSE 
    1. Slide the clip and disconnect the No. 2 intercooler cooling water hose from the intercooler water hose assembly.
      GTY777962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A 

    Refer to PROCEDURE - Step 18

  44. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
  45. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Detach the claw.
    2. While lifting the cooler condenser assembly in the direction of the arrow shown in the illustration, detach the guide and remove the cooler condenser assembly.
      NOTE:
      • When removing the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.
      • Prepare a drain pan or cloth in case the coolant leaks.
      GTY779617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  46. REMOVE NO. 1 RADIATOR AIR GUIDE LH 
    1. Remove the 5 clips and No. 1 radiator air guide LH.
      GTY777946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NO. 1 RADIATOR AIR GUIDE RH 
    1. Remove the 5 clips and No. 1 radiator air guide RH.
      GTY777958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE RADIATOR ASSEMBLY 
    1. Remove the radiator assembly from the vehicle together with the intercooler cooling radiator assembly and fan with motor assembly as shown in the illustration.
      NOTE:
      • Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.
      • When removing the radiator assembly from the vehicle, do not apply excessive force to the cooler pipe or cooling hoses.
      • Prepare a drain pan or cloth in case the coolant leaks.
      GTY816171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  49. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE LH 
    1. Detach the claw and remove the rear radiator side air guide plate LH.
      GTY777947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE DISCHARGE HOSE SUB-ASSEMBLY 
    1. Detach the clamp and remove the discharge hose sub-assembly from the fan with motor assembly.
      GTY827901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE INTERCOOLER COOLING WATER HOSE ASSEMBLY 
    1. Slide the clips and disconnect the intercooler water hose from the intercooler cooling radiator assembly.
      GTY777943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp.
      GTY777944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and intercooler cooling water hose assembly.
  52. REMOVE INTERCOOLER COOLING RADIATOR ASSEMBLY 

    Refer to PROCEDURE - Step 3

  53. REMOVE NO. 1 RADIATOR HOSE 
    1. Detach the clamps.
      GTY813315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Radiator Hose
      *2 No. 3 Radiator Hose
    2. Slide the clip and remove the No. 1 radiator hose with No. 3 radiator hose from the radiator assembly.
  54. REMOVE NO. 2 RADIATOR HOSE 
    1. Detach the clamp.
      GTY805460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Radiator Hose
      *2 No. 4 Radiator Hose
      *3 Water Inlet Hose
    2. Slide the clip and remove the No. 2 radiator hose with No. 4 radiator hose and water inlet hose from the radiator assembly.
  55. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE RH 
    1. Detach the claw and remove the rear radiator side air guide plate RH.
      GTY777942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL 
    1. Upper Side:
      1. Remove the No. 1 radiator to support seal from the radiator assembly.
        GTY777934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lower Side:
      1. Remove the No. 1 radiator to support seal from the radiator assembly.
        GTY777935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL 
    1. Remove the No. 2 radiator to support seal from the radiator assembly.
      GTY827898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL 
    1. Remove the No. 3 radiator to support seal from the radiator assembly.
      GTY777930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE NO. 4 RADIATOR TO SUPPORT SEAL 
    1. Remove the No. 4 radiator to support seal from the radiator assembly.
      GTY777936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE NO. 5 RADIATOR TO SUPPORT SEAL 
    1. Remove the No. 5 radiator to support seal from the radiator assembly.
      GTY777937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE FAN WITH MOTOR ASSEMBLY 
    1. Remove the 2 bolts.
      GTY777932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 2 guides and remove the fan with motor assembly from the radiator assembly.
      NOTE:

      Do not disassemble the fan with motor assembly.

  62. REMOVE SUB-RADIATOR SUPPORT CUSHION 
    1. Remove the 2 sub-radiator support cushions from the radiator assembly.
      GTY827899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE LOWER RADIATOR SUPPORT 
    1. Remove the 2 lower radiator supports from the radiator assembly.
      GTY777925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals