Installation [09/2015 - ]: Procedure

1. Install the 2 radiator support lowers.

1. Install the 2 radiator support cushions.

Refer to PROCEDURE - Step 2

See step  6

1. Install the radiator to the front crossmember together with the fan shroud with fan motor.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Do not allow the radiator to interfere with other parts.

   HINT: 

   Install the radiator to the front side holes of the lower support of the radiator.

1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

   Compressor oil

   ND-OIL 8 or equivalent

3. Install the O-ring to the liquid tube sub-assembly.
4. Connect the liquid tube sub-assembly to the cooler condenser with the 2 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   NOTE:

   • When tightening the bolt, do not allow any tools to contact the tube.
   • When tightening the bolt, hold a part of the tube near the connector.

1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

   Compressor oil

   ND-OIL 8 or equivalent

3. Install the O-ring to the discharge hose sub-assembly.
4. Connect the discharge hose sub-assembly to the cooler condenser with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   NOTE:

   • When tightening the bolt, do not allow any tools to contact the hose.
   • When tightening the bolt, hold a part of the hose near the connector.

1. Install the hood lock assembly to the hood lock control cable.

1. Connect the wire harness clamp.
2. Connect the hood lock control cable to the hood lock control cable cover.
3. Attach the guide to install the hood lock control cable cover.

1. Connect the 3 connectors and attach the 5 wire harness clamps to connect the wire harness.
2. Install the radiator upper support with the 5 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. Attach the 8 wire harness clamps to the fan shroud, and connect the 3 connectors.

1. Connect the connector.
2. Connect the hood lock assembly with the 2 bolts and lock nut.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

3. Install the lock nut cap.

1. Connect the hood lock control cable cover with the 3 screws and attach the claw.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 86

1. Connect the No. 1 oil cooler out let hose to the radiator.

1. Connect the No. 1 oil cooler inlet hose to the radiator.

1. Install the No. 2 radiator hose.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Upper
   *b	Front
   *c	RH Side

   HINT: 

   The direction of the hose clamp is indicated in the illustration.

1. Install the No. 1 radiator hose to the radiator and water outlet, and then secure it with the hose clamps.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Radiator Hose
   *2	Hose Clamp
   *3	Stopper
   *a	Upper
   *b	RH Side
   *c	LH Side
   *d	1.0 to 5.0 mm (0.0393 to 0.196 in.)

   HINT: 

   • The direction of the hose clamp is indicated in the illustration.
   • Insert the radiator hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and the stopper is within 1.0 to 5.0 mm (0.0393 to 0.196 in.).

See step  3

See step  8

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 1

(Refer to ADJUSTMENT [09/2015 - ] )

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 1

See step  13

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 8

(Refer to INSTALLATION [09/2015 - ] )