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Section 55 (Cooling (2GR-FSE)): Radiator: Removal

WARNING: This page is about a different car, the 2008 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  2. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  3. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  4. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  5. REMOVE NO. 1 INLET AIR CLEANER  (See REMOVAL )
  6. DISCONNECT NO. 2 VENTILATION HOSE  (See REMOVAL )
  7. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE  (See REMOVAL )
  8. REMOVE ENGINE UNDER COVER 
  9. DRAIN ENGINE COOLANT  (See ON-VEHICLE INSPECTION  )
  10. REMOVE FRONT BUMPER ASSEMBLY  (See REMOVAL )
  11. REMOVE FRONT BUMPER ENERGY ABSORBER 
  12. REMOVE RADIATOR SUPPORT OPENING COVER 
    1. Disengage the 2 clips and remove the radiator support opening cover.
      2. Fig 1: Identifying Radiator Support Opening Cover Clips
      G05828787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/Dynamic Radar Cruise Control System)  (See REMOVAL )
  14. REMOVE HOOD LOCK CONTROL CABLE COVER 
    1. Remove the 3 screws, clamp and the hood lock control cable cover.
      Fig 2: Locating Screws, Clamp And Hood Lock Control Cable Cover
      G05828788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT HOOD LOCK ASSEMBLY 
    1. Disconnect the connector.
      Fig 3: Locating Hood Lock Connector
      G05828789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the hood lock nut cap and the hood lock nut.
    3. Remove the 2 bolts, and separate the hood lock assembly from the radiator support upper.
      NOTE: Do not forcibly bend the hood lock control cable.
      Fig 4: Locating Hood Lock Nut And Bolts
      G05828790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE UPPER RADIATOR SUPPORT 
    1. Separate the 4 wire harness clamps and the 3 connectors.
      Fig 5: Identifying Wire Harness Clamps And Connectors
      G05828791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate the clamp and the cooling fan motor connector.
      Fig 6: Locating Clamp And Cooling Fan Motor Connector
      G05828792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate the clamp and the No.2 cooling fan motor connector.
      Fig 7: Locating Clamp And No.2 Cooling Fan Motor Connector
      G05828793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Separate the 6 clamps and the No.2 engine room wire.
      Fig 8: Identifying Clamps And No.2 Engine Room Wire
      G05828794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 5 bolts and the upper radiator support.
      Fig 9: Locating Upper Radiator Support Bolts
      G05828795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE RADIATOR INLET HOSE 
    1. Remove the 2 clips and the radiator inlet hose from the radiator assembly.
      Fig 10: Locating Clips Of Radiator Inlet Hose
      G05828796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE RADIATOR OUTLET HOSE 
    1. Remove the 2 clamps and the radiator outlet hose from the radiator assembly.
      Fig 11: Locating Clamps Of Radiator Outlet Hose
      G05828797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SEPARATE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts, separate the cooler condenser assembly from the radiator assembly.
      Fig 12: Locating Cooler Condenser Assembly Bolts
      G05828798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE ENGINE ROOM ECU OUTLET DUCT 
    1. Remove the engine room ECU outlet duct from the engine room ECU box.
      Fig 13: Identifying Engine Room ECU Outlet Duct
      G05828799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE RESERVE TANK CAP SUB-ASSEMBLY 
    1. Separate the reserve tank cap sub-assembly from the reserve tank.
      Fig 14: Identifying Reserve Tank Cap Sub-Assembly
      G05828800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE RADIATOR ASSEMBLY 
    1. Remove the radiator assembly from the vehicle together with the cooling fan assembly.
      NOTE: Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.
      Fig 15: Identifying Radiator Assembly With Cooling Fan Assembly
      G05828801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 claws and the cooling fan assembly from the radiator assembly.
      Fig 16: Identifying Claws And Cooling Fan Assembly
      G05828802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 radiator support cushions and the 2 lower radiator supports.
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