Clutch Pedal: Removal

WARNING: This page is about a different variant/trim than selected.

PRECAUTION
(See PRECAUTION )
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment (See PRECAUTION ).
REMOVE FRONT DOOR SCUFF PLATE LH (w/o Illumination) (See REMOVAL )
REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination) (See REMOVAL )
REMOVE FRONT DOOR OPENING TRIM COVER LH (See REMOVAL )
REMOVE SIDE INSTRUMENT PANEL LH (See REMOVAL )
REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See REMOVAL )
REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (See REMOVAL )
DISCONNECT WIRE HARNESS
1. Disconnect the 3 connectors and clamp.
  
  Fig 1: Locating Connectors And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT CLUTCH RESERVOIR TUBE
1. Disconnect the clutch reservoir tube.
  HINT:
  
  Use a container to catch the fluid.
  
  Fig 2: Locating Clutch Reservoir Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT CLUTCH LINE
1. Using SST, disconnect the clutch line from the clutch master cylinder.
  SST 09023-00101
  
  HINT:
  
  Use a container to catch the fluid.
  
  Fig 3: Disconnecting Clutch Line From Clutch Master Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY
1. Remove the 2 nuts, bolt and clutch pedal support.
  
  Fig 4: Locating Nuts, Bolt And Clutch Pedal Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN
1. Remove the clip and pin.
REMOVE PEDAL WITH HOOK SPRING
1. While the clutch pedal is fully depressed, remove the hook spring.
  
  Fig 5: Removing Clutch Master Cylinder Push Rod Clevis Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL SUB-ASSEMBLY
1. Remove the pedal shaft, nut, washer, and clutch pedal from the clutch pedal support.
  
  Fig 6: Removing Clutch Pedal Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL SPRING HOLDER
1. Remove the clutch pedal spring holder from the clutch pedal support.
  
  Fig 7: Removing Clutch Pedal Spring Holder From Clutch Pedal Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL TURNOVER BUSHING
1. Remove the turnover bushing from the clutch pedal.
  
  Fig 8: Removing Turnover Bushing From Clutch Pedal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL SHAFT COLLAR
1. Remove the 2 pedal bushings and pedal shaft collar from the clutch pedal.
  
  Fig 9: Removing Pedal Bushings And Pedal Shaft Collar From Clutch Pedal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL CUSHION
1. Remove the 3 clutch pedal cushions.
  
  Fig 10: Removing Clutch Pedal Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH PEDAL PAD
1. Remove the clutch pedal pad from the clutch pedal.
  
  Fig 11: Removing Clutch Pedal Pad
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING
1. Using a 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal.
  
  Fig 12: Removing Clutch Master Cylinder Push Rod Clevis Bushing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002