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Rear Door: Reassembly

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL REAR DOOR UPPER WINDOW FRAME MOLDING  (See INSTALLATION )
  2. INSTALL REAR DOOR FRONT WINDOW FRAME MOLDING  (See INSTALLATION )
  3. INSTALL REAR DOOR BELT MOLDING ASSEMBLY  (See INSTALLATION )
  4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.
    2. Using a "TORX" socket wrench (T30), install the rear door outside handle frame sub-assembly with the screw

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

      Fig 1: Installing Rear Door Outside Handle Frame Sub-Assembly
      G05756102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Engage the 2 claws to install the rear door rear outside handle pad.
      Fig 2: Identifying Rear Door Rear Outside Handle Pad And Claws
      G05321295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Engage the 3 claws to install the rear door front outside handle pad.
      Fig 3: Identifying Rear Door Front Outside Handle Pad And Claws
      G05254331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Insert the front end of the rear door outside handle assembly into the rear door outside handle frame.
      NOTE: If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and damage the release plate.
      Fig 4: Installing Rear Door Outside Handle Assembly
      G05321304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame Next slide the rear door outside handle assembly to the front of the vehicle to install it
    3. Using a "TORX" socket wrench (T30), install the rear door outside handle assembly with the screw

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

      Fig 5: Locating Rear Door Outside Handle Assembly And Screws
      G05756092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR DOOR OUTSIDE HANDLE COVER 
    1. Install the rear door outside handle cover with the claw
    2. Using a "TORX" socket wrench (T30), install the rear door outside handle cover with the screw.

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

      Fig 6: Installing Rear Door Outside Handle Cover
      G05321290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Install the rear door inside locking cable assembly
      Fig 7: Installing Rear Door Inside Locking Cable Assembly
      G05321289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 3 claws
      Fig 8: Identifying Rear Door Inside Locking Cable Assembly And Claws
      G05320737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Install the rear door lock remote control cable assembly
      Fig 9: Installing Rear Door Lock Remote Control Cable Assembly
      G05321287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw.
    Fig 10: Installing Rear Door Lock Remote Control Cable Assembly
    G05320735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL REAR DOOR LOCK ASSEMBLY 
    NOTE:
    • When reusing the removed rear door lock assembly, replace the door lock wire harness seal on the connector with a new one.
    • Do not allow grease or dust to adhere on the door lock wiring harness seal surface of the connector.
    • Reusing the door lock wiring harness seal and/or using damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction in the rear door lock assembly.
    1. Apply MP grease to the sliding parts on the rear door lock assembly.
    2. Install a new door lock wiring harness seal to the rear door lock assembly
    3. Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.
    4. Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly
    5. Using a "TORX" socket wrench (T30), install the rear door lock assembly with the 3 screws

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      Fig 11: Identifying Rear Door Lock Assembly To Rear Door Outside Handle Release Plate
      G05320747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY 
    NOTE: The regulator arm must be below the intermediate position when installing the power window regulator motor.
    1. Using a "TORX" socket wrench (T25), install the rear power window regulator motor assembly with the 3 screws.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      HINT

      A new rear window regulator uses self-tapping screws to thread new installation holes when inserted

      Fig 12: Identifying Rear Power Window Regulator Motor Assembly
      G04981767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY 
    1. Apply MP grease to the sliding parts on the rear door window regulator sub-assembly
    2. Install the temporary bolt to the rear door window regulator sub-assembly
    3. Temporarily install the window regulator.
    4. Tighten the 4 bolts in the order shown in the illustration to install the rear door window regulator

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    5. Connect the connector
      Fig 13: Identifying Rear Door Window Regulator Sub-Assembly
      G05756114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL REAR DOOR GLASS SUB-ASSEMBLY 
    1. Slide the rear door glass sub-assembly to install it as shown in the illustration.
  15. INSTALL REAR DOOR QUARTER WINDOW GLASS 
    1. Install the rear door quarter window glass to the rear door quarter weatherstrip
      Fig 14: Installing Rear Door Quarter Window Glass
      G05321314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear door quarter window glass together with the rear door quarter window glass weatherstrip in the direction indicated by the arrow in the illustration
      Fig 15: Installing Rear Door Quarter Window Glass
      G05321315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 
    1. Insert the rear door window division bar from above and install it with the 2 bolts and screw
      Fig 16: Identifying Rear Door Window Division Bar Sub-Assembly
      G05321280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL REAR DOOR GLASS RUN 
    1. Install the rear door glass run
      Fig 17: Identifying Rear Door Glass Run
      G05321279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL REAR DOOR WEATHERSTRIP 
    1. Engage the 23 clips.
    2. Install the rear door weatherstrip with the double-sided tape.
      Fig 18: Identifying Rear Door Weatherstrip And Clips
      G05321278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL REAR DOOR CHECK ASSEMBLY 
    1. Install the rear door check assembly with the bolt and the 2 nuts

      Torque: 

      Bolt 

      27 N*m (275 kgf*cm, 20 ft.*lbf) 

      Nut 

      8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 19: Installing Door Check Assembly, Bolts And Nuts
      G05321277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL REAR DOOR CHECK COVER 
    1. Install the rear door check cover.
      2. Fig 20: Installing Rear Door Check Cover
      G05321276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL REAR DOOR SERVICE HOLE COVER 
    1. Apply butyl tape to the rear door panel.
    2. Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.
    3. Attach the rear door service hole cover according to the reference points on the rear door panel.
      NOTE: Securely install the rear door service hole cover preventing wrinkles and air bubbles.
      Fig 21: Identifying Reference Points On Rear Door Panel
      G05756122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage each clamp.
    5. Connect the connector.
  22. INSTALL REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker)  (See INSTALLATION )
  23. INSTALL REAR SPEAKER ASSEMBLY  (See INSTALLATION )
  24. INSTALL REAR DOOR FRAME GARNISH 
    1. Install the door frame garnish with the 2 clips.
      Fig 22: Identifying Rear Door Frame Garnish And Clips
      G05321274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL REAR DOOR TRIM COVER 
    1. Engage the 5 clips to install the rear door trim cover.
    2. Install the screw.
      Fig 23: Identifying Rear Door Trim Cover And Screws
      G05321323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP 
    1. Engage the 3 claws to install the rear door inner glass weatherstrip.
      Fig 24: Identifying Rear Door Inner Glass Weatherstrip Claws
      G05321324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Install the rear door inside handle sub-assembly with the 5 screws
      Fig 25: Identifying Rear Door Inside Handle Sub-Assembly With Screws
      G05321272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bracket with the 3 screws.
    Fig 26: Identifying Rear Door Inside Handle Sub-Assembly Bracket With Screws
    G05321271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL REAR NO. 2 SPEAKER ASSEMBLY  (See INSTALLATION )
  29. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Install the 2 rear door trim board retainers (green).
    2. Connect the rear door lock remote control cable and rear door inside locking cable to the rear inside handle.
    3. Connect each connector.
      Fig 27: Locating Rear Door Lock Remote Control Cable And Rear Door Inside Locking Cable
      G05321327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the rear door trim board with the 3 clips of the rear door inner glass weatherstrip
      Fig 28: Identifying Rear Door Trim Board With Clips
      G05321328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 8 clips to install the rear door trim board to the rear door panel
    6. Install the 2 screws.
      7. Fig 29: Identifying Rear Door Trim Board Sub-Assembly
      G05321267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL 
    1. Connect the connector.
    2. Engage the 2 claws and 2 clips, and install the rear power window regulator switch assembly with rear door armrest base panel.
      Fig 30: Identifying Rear Power Window Regulator Switch Assembly, Claws And Clips
      G05321330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG 
    1. Engage the 3 claws to install the rear door inside handle bezel plug.
    Fig 31: Identifying Rear Door Inside Handle Bezel Plug And Claws
    G05321331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  33. INITIALIZATION POWER WINDOW CONTROL SYSTEM 

    (See INITIALIZATION )

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