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FUEL PUMP (for High Pressure): Removal

WARNING: This page is about a different car, the 2008 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  2. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  3. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  4. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  5. REMOVE FRONT UPPER FENDER PROTECTOR LH  (See REMOVAL )
  6. REMOVE FRONT UPPER FENDER PROTECTOR RH 

    HINT:

    Removal procedure of the RH side is the same as that of the LH side.

  7. REMOVE ROOF DRIP SIDE FINISH MOLDING LH  (See REMOVAL )
  8. REMOVE ROOF DRIP SIDE FINISH MOLDING RH 

    HINT:

    Removal procedure of the RH side is the same as that of the LH side.

  9. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  13. DISCHARGE FUEL SYSTEM PRESSURE 

    HINT:

    See FUEL SYSTEM .

  14. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  15. DRAIN ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  16. DISCONNECT NO. 2 VENTILATION HOSE  (See REMOVAL )
  17. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE  (See REMOVAL )
  18. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY  (See REMOVAL )
  19. REMOVE INTAKE AIR SURGE TANK  (See REMOVAL )
  20. REMOVE INTAKE MANIFOLD  (See REMOVAL )
  21. DISCONNECT WATER HOSE JOINT  (See REMOVAL )
  22. REMOVE FUEL PRESSURE PULSATION DAMPER  (See REMOVAL )
  23. REMOVE NO. 1 FUEL PIPE  (See REMOVAL )
  24. DISCONNECT NO. 2 FUEL PIPE 
    1. Disconnect the fuel high pressure side fuel pump connector.
    2. Fix the union bolt on the fuel pump side in place with a 21 mm wrench. Using a 19 mm union nut wrench, loosen the union and remove the fuel pipe.
      NOTE:
      • There must be absolutely no free play in the union on the fuel pump side.
      • If the union on the fuel pump side has free play, replace the fuel pump.
      Fig 1: Loosening Union
      G05287048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts on the delivery pipe side.
      4. Fig 2: Locating Bolts On Delivery Pipe Side
      G05287049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not remove the fuel pipe from the delivery pipe. Only remove the 2 bolts.
    • If the No. 2 fuel pipe is accidentally removed, replace its O-ring, No. 1 backup ring and No. 2 backup ring.
  25. REMOVE FUEL PUMP ASSEMBLY 
  1. Disconnect the fuel hose.
  2. Remove the 2 nuts, fuel pump and fuel pump insulator.
    3. Fig 3: Locating Fuel Pump Nuts And Fuel Pump Insulator
    G05287050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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