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STEERING COLUMN ASSEMBLY (for 2GR-FSE): Installation

  1. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2 
    1. Install the steering intermediate shaft assembly No.2.
      Fig 1: Identifying Tapered-Head Bolts
      G04950306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL STEERING COLUMN ASSEMBLY 
    1. Install the steering column assembly with the 4 nuts.

      Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) 

    2. Connect the connectors and wire harness clamps to the steering column assembly.
    3. Align the matchmarks on the steering sliding yoke assembly and power steering link assembly.
    4. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

      Fig 2: Locating Nuts And Steering Column Assembly
      G05297551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2 
    1. Connect the steering intermediate shaft assembly No.2 to the steering main shaft.
    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

      Fig 3: Locating Bolt And Steering Intermediate Shaft Assembly No.2
      G05297550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the clamp to the steering column hole shield.
      Fig 4: Locating Clamp
      G05297552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD) 
    1. Align the matchmarks on the steering intermediate shaft assembly No.2 and steering sliding yoke sub-assembly.
    2. Temporarily install the bolt.

      HINT:

      Do not tighten the bolt.

      Fig 5: Identifying Matchmarks On Steering Intermediate Shaft Assembly No.2 And Steering Sliding Yoke Sub-Assembly
      G05809581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the matchmarks on the steering sliding yoke sub-assembly and the power steering link assembly.
      Fig 6: Identifying Matchmarks On Steering Sliding Yoke Sub-Assembly And Power Steering Link Assembly
      G05297546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install bolt (A) and tighten the 2 bolts.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

      Fig 7: Locating Bolts
      G05297560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2 (for 4WD) 
    1. Align the matchmarks on the intermediate shaft assembly No.2 and the power steering link assembly.
      Fig 8: Identifying Matchmarks On Intermediate Shaft Assembly No.2 And Power Steering Link Assembly
      G05809584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

  6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
    Fig 9: Locating Bolt
    G05297676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY 
    1. Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
      Fig 10: Identifying Steering Column Assembly With Clamp
      G05297544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL TILT AND TELESCOPIC SWITCH 
    1. Attach the claw to install the tilt and telescopic switch.
    2. Connect the connector.
      Fig 11: Connecting Connector
      G05297564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL STEERING COLUMN COVER 
    1. Attach the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.
    2. Attach the claw to install the steering column cover upper.
      Fig 12: Identifying Claw And Steering Column Cover Upper
      G05297542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the 2 claws to install the steering column cover lower.
      NOTE: Do not damage the tilt and telescopic switch.
    4. Using a socket wrench (+), install the 3 screws.

      Torque: 2.0 N*m (20 kgf*cm, 18 in.*lbf) 

      Fig 13: Identifying Claws And Steering Column Cover Lower
      G05297541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. ADJUST SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL STEERING WHEEL ASSEMBLY 
    1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
    2. Install the steering wheel assembly set nut.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

  12. INSPECT STEERING WHEEL CENTER POINT 
  13. INSTALL AIR DUCT NO.1 
    1. Attach the 2 claws to install the air duct No.1.
  14. INSTALL INSTRUMENT PANEL AIRBAG ASSEMBLY LOWER NO.1  (See INSTALLATION )
  15. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1  (See INSTALLATION )
  16. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1  (See INSTALLATION )
  17. INSTALL INSTRUMENT SIDE PANEL LH  (See INSTALLATION )
  18. INSTALL FRONT DOOR OPENING TRIM COVER LH  (See INSTALLATION )
  19. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  20. INSTALL INSTRUMENT PANEL FINISH PANEL END LH  (See INSTALLATION )
  21. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  22. INSTALL CONSOLE UPPER PANEL GARNISH FRONT  (See INSTALLATION )
  23. INSTALL STEERING WHEEL PAD  (See INSTALLATION )
  24. INSTALL STEERING WHEEL COVER LOWER NO.3 
  25. INSTALL STEERING WHEEL COVER LOWER NO.2 
  26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  27. INSPECT STEERING WHEEL PAD  (See DISPOSAL )
  28. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )

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