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Home >> Lexus >> 2007 >> RX 400h FWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) >> Back Door >> Disassembly

Back Door: Disassembly

  1. REMOVE REAR WIPER ARM COVER  (See REMOVAL )
  2. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY  (See REMOVAL )
  3. REMOVE REAR WIPER SHAFT COVER  (See REMOVAL )
  4. REMOVE REAR NO.1 WIPER LINK PIVOT NUT  (See REMOVAL )
  5. REMOVE REAR NO.1 WIPER LINK PIVOT WASHER  (See REMOVAL )
  6. REMOVE BACK WINDOW PANEL TRIM UPPER (w/o Power Back Door) 
    1. Disengage the 2 claws and the 7 clips, and remove the back window panel trim upper.
    Fig 1: Identifying Back Window Panel Trim Upper Claws And Clips
    G05274740Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  7. REMOVE BACK DOOR TRIM BOARD (w/ Power Back Door) 
    1. Disengage the 3 claws and remove the back door trim board.
    Fig 2: Identifying Back Door Trim Board Claws
    G05274741Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  8. REMOVE BACK WINDOW PANEL TRIM UPPER (w/ Power Back Door) 
    1. Disengage the 2 claws and the 7 clips, and remove the back window panel trim upper.
    Fig 3: Identifying Back Window Panel Trim Upper Claws And Clips
    G05274742Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  9. REMOVE BACK DOOR TRIM PANEL ASSEMBLY UPPER 
    1. Disengage the 10 clips and remove the back door trim panel assembly upper.
    Fig 4: Identifying Back Door Trim Panel Assembly Upper Clips
    G05274743Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  10. REMOVE BACK DOOR TRIM PANEL ASSEMBLY 
    1. Disengage the 8 clips and remove the back door trim panel assembly.
    2. Fig 5: Identifying Back Door Trim Panel Assembly Clips
      G05274744Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  11. REMOVE REAR WIPER MOTOR ASSEMBLY  (See REMOVAL )
  12. REMOVE BACK-UP LIGHT ASSEMBLY RH  (See REMOVAL )
  13. REMOVE BACK-UP LIGHT ASSEMBLY LH  (See REMOVAL )
  14. REMOVE BACK DOOR TRIM COVER RH 
    1. Disengage the 3 clips and remove the back door trim cover RH.

      HINT:

      If a clip remains on the door, remove the clip from the body and install it to the back door trim cover RH.

    Fig 6: Identifying Back Door Trim Cover RH Clips
    G05274745Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  15. REMOVE BACK DOOR TRIM COVER LH 
    1. Disengage the 3 clips and remove the back door trim cover LH.

      HINT:

      If a clip remains on the door, remove the clip from the body and install it to the back door trim cover LH.

      Fig 7: Identifying Back Door Trim Cover LH Clips
      G05281609Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  16. REMOVE REAR SPOILER SUB-ASSEMBLY  (See REMOVAL )
  17. REMOVE BACK DOOR TRIM SPACER (RH Side) 
    1. Remove the screw.
    2. Fig 8: Identifying Back Door Trim Spacer Screw
      G05274747Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Disengage the clip and remove the back door trim spacer.
  18. REMOVE BACK DOOR TRIM SPACER (LH Side) 
    1. Remove the screw.
    2. Disengage the clip and remove the back door trim spacer.
    Fig 9: Identifying Back Door Trim Spacer Clip
    G05274748Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  19. REMOVE BACK DOOR LOCK COVER 
    1. Disengage the 4 claws and remove the back door lock cover.
    Fig 10: Identifying Back Door Lock Cover Claws
    G05274749Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  20. REMOVE BACK DOOR LOCK ASSEMBLY (w/o Power Back Door) 
    1. Separate the link rod as shown in the illustration.
      Fig 11: Separating Link Rod
      G05274750Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Disconnect the connector and remove the clamp.
    3. Remove the 3 bolts and the back door lock assembly.
    Fig 12: Identifying Back Door Lock Assembly Bolts
    G05274751Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  21. REMOVE BACK DOOR LOCK ASSEMBLY (w/ Power Back Door) 
    1. Separate the link rod as shown in the illustration.
      Fig 13: Separating Link Rod
      G05274750Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Disconnect each connector and remove the clamp.
    3. Remove the 4 bolts and the back door lock assembly.
    Fig 14: Identifying Back Door Lock Assembly Bolts
    G05274753Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  22. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door) 
    1. Disconnect the connector.
    2. Remove the clip.
    3. Using a "torx" socket wrench (T30), remove the 3 screws and the power back door sensor assembly RH.
    Fig 15: Identifying Power Back Door Sensor Assembly RH Screws (W/ Power Back Door)
    G05274754Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  23. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door) 
    1. Disconnect the connector.
    2. Remove the clip.
    3. Using a "torx" socket wrench (T30), remove the 3 screws and the power back door sensor assembly LH.
    4. Fig 16: Removing Power Back Door Sensor Assembly LH (W/ Power Back Door)
      G04093684Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  24. REMOVE BACK DOOR GARNISH  (See REMOVAL )
  25. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY 
    1. Remove the 2 screws and the back door opener switch assembly.
    2. Fig 17: Identifying Back Door Opener Switch Assembly Screws
      G05274756Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  26. REMOVE TELEVISION CAMERA (w/ Rear View Monitor)  (See REMOVAL )
  27. REMOVE LICENSE PLATE LIGHT ASSEMBLY  (See REMOVAL )
  28. REMOVE POWER BACK DOOR WARNING BUZZER (w/ Power Back Door) 
    1. Disconnect the connector.
    2. Remove the clamp and power back door warning buzzer.
    3. Fig 18: Identifying Back Door Warning Buzzer Clamp
      G05274757Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  29. REMOVE POWER BACK DOOR CONTROL SWITCH ASSEMBLY (w/ Power Back Door) 
    1. Remove the clamp and disconnect the connector.
    2. Disengage the 2 claws and remove the power back door control switch assembly as shown in the illustration.
    Fig 19: Identifying Power Back Door Control Switch Assembly Claws
    G05281621Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  30. REMOVE DOOR PULL HANDLE 
    1. Disengage the 4 claws and remove the door pull handle.
    2. Fig 20: Identifying Door Pull Handle Claws
      G04093688Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.