Rear Door: Removal

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.

1. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
   CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
   NOTE: After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH 
   1. Using a screwdriver, detach the 3 claws and remove the bezel plug.

      HINT:

      Tape the screwdriver tip before use.

      Fig 1: Identifying Bezel Plug

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY 
   1. Using a screwdriver, disengage the 2 clips.
   2. Disconnect the connector and remove the rear power window regulator switch assembly.

      HINT:

      Tape the screwdriver tip before use.

   Fig 2: Identifying Rear Power Window Regulator Switch Assembly
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH 
   1. for Long Body:
      1. Remove the 3 screws.
      2. Using the clip remover, disengage the 13 clips.
      Fig 3: Identifying Rear Door Trim Board Sub-Assembly Clips And Screws LH (For Long Body)
      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Disconnect the 2 cables from the inside handle.
      4. Disconnect the connectors and remove the trim board.
         Fig 4: Identifying Rear Door Trim Board Sub-Assembly Cables LH (For Long Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. for Standard Body:
      1. Remove the 3 screws.
      2. Using the clip remover, disengage the 11 clips.
         Fig 5: Identifying Rear Door Trim Board Sub-Assembly Clips And Screws LH (For Standard Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Disconnect the 2 cables from the inside handle.
      4. Disconnect the connectors and remove the trim board.
         Fig 6: Identifying Rear Door Trim Board Sub-Assembly Cables LH (For Standard Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH (w/ Rear Door Sunshade) 
   1. for Long Body:
      1. Remove the 3 screws.
      2. Using the clip remover, disengage the 14 clips.
         Fig 7: Identifying Rear Door Trim Board Sub-Assembly Screws And Clips LH (W/ Rear Door Sunshade) (For Long Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Disconnect the 2 cables from the inside handle.
      4. Disconnect the connectors and remove the trim board.
         Fig 8: Identifying Rear Door Trim Board Sub-Assembly Cables LH (W/ Rear Door Sunshade) (For Long Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. for Standard Body:
      1. Remove the 3 screws.
      2. Using the clip remover, disengage the 12 clips.
         Fig 9: Identifying Rear Door Trim Board Sub-Assembly Screws And Clips LH (W/ Rear Door Sunshade) (For Standard Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Disconnect the 2 cables from the inside handle.
      4. Disconnect the connectors and remove the trim board.
         Fig 10: Identifying Rear Door Trim Board Sub-Assembly Cables LH (W/ Rear Door Sunshade) (For Standard Body)

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE REAR DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH 
   1. Detach the claw, disconnect the connector and then remove the light.
      Fig 11: Identifying Rear Door Inside Handle Illumination Light Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE COURTESY LIGHT ASSEMBLY 
   1. Remove the courtesy light assembly.
      Fig 12: Identifying Courtesy Light Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE REAR SEAT MEMORY SWITCH 
   1. Detach the 4 claws, disconnect the connector and then remove the seat memory switch.
   Fig 13: Identifying Rear Seat Memory Switch
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (for 19 Speakers)  (See REMOVAL )
11. REMOVE REAR DOOR TRIM COVER LH 
    1. Remove the screw.
    2. Using a clip remover, detach the 5 clips and remove the trim cover.
       Fig 14: Identifying Rear Door Trim Cover LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE REAR DOOR FRAME GARNISH LH 
    1. Detach the 2 clips.
    2. Detach the claws and the door frame garnish.
       Fig 15: Identifying Rear Door Frame Garnish LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE REAR DOOR NO. 3 WEATHERSTRIP LH 
    1. Remove the rear door No. 3 weatherstrip LH.
       Fig 16: Identifying Rear Door No. 3 Weatherstrip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE REAR DOOR NO. 2 FRAME GARNISH LH 
    1. Detach the claws and remove the frame garnish.
    Fig 17: Identifying Rear Door No. 2 Frame Garnish
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH 
    1. Detach the clip and remove the rear door No. 2 weatherstrip LH.
16. REMOVE REAR LH CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade) 
    1. for Long Body:
       1. Remove the 10 screws.
       2. Detach the 4 clips, disconnect the connector and then remove the curtain.
       Fig 18: Identifying Rear LH Curtain Sub-Assembly (w/ Rear Door Sunshade) (For Long Body)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Standard Body:
       1. Remove the 10 screws.
       2. Detach the 3 clips, disconnect the connector and then remove the curtain.
       Fig 19: Identifying Rear LH Curtain Sub-Assembly (w/ Rear Door Sunshade) (For Standard Body)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE NO. 1 AUTO CURTAIN RAIL BRACKET LH (w/ Rear Door Sunshade) 
    1. Using a clip remover, detach the clip and remove the curtain rail bracket.
       Fig 20: Identifying No. 1 Auto Curtaing Rail Bracket LH (W/Rear Door Sunshade)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE SIDE TRIM BOARD COVER REAR LH (w/ Rear Door Sunshade) 
    1. Remove the 2 screws and side window cover.
       Fig 21: Identifying Side Trim Board Cover Rear LH (W/ Rear Door Sunshade)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH 
    1. for Long Body:
       1. Remove the weatherstrip inner by pulling it upward in the direction indicated by the arrow.
       Fig 22: Identifying Rear Door Glass Weatherstrip Inner (For Long Body)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Standard Body:
       1. Remove the weatherstrip inner by pulling it upward in the direction indicated by the arrow.
       Fig 23: Identifying Rear Door Glass Weatherstrip Inner (Standard Body)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE REAR NO. 1 SPEAKER ASSEMBLY  (See REMOVAL )
21. REMOVE REAR DOOR SPEAKER COVER 
    1. Disconnect the connector.
    2. Remove the 3 screws and rear door speaker cover.
    Fig 24: Identifying Rear Door Speaker Cover Screws
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 19 Speakers)  (See REMOVAL )
23. REMOVE REAR DOOR ECU LH 
    1. Remove the 2 screws and ECU.
    2. Disconnect the 3 connectors.
    Fig 25: Identifying Rear Door ECU Connector
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
24. REMOVE REAR DOOR SERVICE HOLE COVER LH 
    1. Remove the service hole cover.
       Fig 26: Identifying Rear Door Service Hole Cover LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. REMOVE REAR DOOR DIVISION BAR BRACKET LOWER LH 
    1. Remove the 3 nuts and division bar bracket.
       Fig 27: Identifying Rear Door Division Bar Bracket Lower LH Nuts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH 
    1. Remove the 2 nuts.
    2. Remove the division bar assembly together with the glass run.
    Fig 28: Identifying Rear Door Window Division Bar Sub-Assembly Nut
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. REMOVE REAR DOOR GLASS RUN LH 
    1. Remove the rear door glass run from the division bar assembly.
28. REMOVE REAR DOOR QUARTER WINDOW GLASS LH 
    1. Remove the rear door quarter window glass and rear door quarter window weatherstrip as a unit as shown in the illustration.
    Fig 29: Identifying Rear Door Quarter Window Glass LH
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
29. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH 
    1. Remove the hole plug.
    2. Remove the 2 bolts.
       NOTE: Be careful when removing the bolts as the glass may fall and become damaged.
    3. Remove the door glass.

       HINT:

       Remove the glass upward.

       NOTE: Be careful not to damage the glass.
       Fig 30: Identifying Rear Door Glass Sub-Assembly LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE REAR DOOR WINDOW FRAME MOULDING UPPER LH 
    1. for Standard Body:
       1. Remove the rear door window frame moulding upper (see REMOVAL ).
    2. for Long Body:
       1. Remove the rear door window frame moulding upper (see REMOVAL ).
31. REMOVE REAR DOOR BELT MOULDING LH 
    1. Remove the 2 screws.
       Fig 31: Identifying Rear Door Belt Moulding Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the 5 belt line screws indicated by the arrows in the illustration.
       Fig 32: Locating Belt Line

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 screws.
    4. Detach the clip and remove the belt moulding.
32. REMOVE REAR DOOR WINDOW GUIDE SUB-ASSEMBLY FRONT LH 
    1. Remove the 2 bolts and rear door window guide sub-assembly front LH.
33. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH 
    Fig 33: Identifying Rear Door Window Regulator Bolt
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the connector.
    2. Remove the 4 bolts and regulator.
       NOTE: Be careful when removing the screws as the motor may fall and become damaged.
34. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH REAR 
    1. Using a T25 "TORX" driver, remove the 3 screws and motor.
       NOTE: Be careful when removing the screws as the motor may fall and become damaged.
       Fig 34: Identifying Power Window Regulator Motor Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
35. REMOVE REAR DOOR LOCK ASSEMBLY LH 
    1. w/o Door Closer:
       1. Disconnect the connector.
       2. Using a T30 "TORX" socket, remove the 3 screws and door lock.
          NOTE: Be careful when removing the bolts as the door lock may fall and become damaged.

          HINT:

          Remove the door lock through the service hole.

       Fig 35: Identifying Rear Door Lock Assembly (W/O Door Closer)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Door Closer:
       1. Disconnect the connector.
       2. Using a T30 "TORX" socket, remove the 2 screws labeled B and 3 screws labeled A.
          NOTE: Be careful when removing the bolts as the door lock may fall and become damaged.

          HINT:

          Remove the door lock through the service hole.

       Fig 36: Identifying Rear Door Lock (W/ Door Closer)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
36. REMOVE REAR DOOR LOCK REMOTE CONTROL LH CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the claw.

       HINT:

       Tape the screwdriver tip before use.

       Fig 37: Disengaging Claw Using Screwdriver

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door inside locking cable assembly.
       Fig 38: Identifying Rear Door Inside Locking Cable

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
37. REMOVE REAR DOOR INSIDE LOCKING LH CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws.

       HINT:

       Tape the screwdriver tip before use.

       Fig 39: Identifying Rear Door Inside Locking Claw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door lock remote control cable assembly.
       Fig 40: Identifying Rear Door Lock Remote Control Cable

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
38. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH 
    1. Using a T30 "TORX" socket, loosen the screw and remove the outside handle cover.
       Fig 41: Identifying Rear Door Outside Handle Cover LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
39. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH 
    1. Using a T30 "TORX" wrench, loosen the screw.
       Fig 42: Identifying Rear Door Outside Handle Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
    3. Remove the handle by sliding and pulling it in the direction indicated by the arrow in the illustration.
       Fig 43: Identifying Rear Door Outside Handle Connector

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
40. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT 
    1. Detach the 3 claws and remove the pad.
       Fig 44: Identifying Rear Door Outside Handle Pad Front

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
41. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR 
    1. Detach the 2 claws and remove the pad.
       Fig 45: Identifying Rear Door Outside Handle Pad Rear

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
42. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. Using a T30 "TORX" socket, loosen the screw.
       Fig 46: Identifying Rear Door Outside Handle Frame Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 2 clamps and disconnect the door No. 3 wire.
    Fig 47: Identifying Door Wire Clamps
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Slide the outside handle frame and door No. 3 wire to remove it.

       HINT:

       Remove the outside handle frame through the service hole.

    4. Remove the lock open rod from the outside handle frame.
43. REMOVE BACK DOOR NO. 3 WIRE 
    1. Disconnect the connector.
    2. Detach the 2 clips, and remove the door No. 3 wire from the frame.
44. REMOVE DOOR ELECTRICAL KEY OSCILLATOR (for Rear Door) 
    1. Remove the screw and door electrical key oscillator.
45. REMOVE REAR DOOR WEATHERSTRIP LH 
    1. Detach the 18 clips and remove the rear door weatherstrip.
46. REMOVE REAR DOOR CHECK ASSEMBLY LH 
    1. Remove the cover.
    2. Remove the bolt, 2 nuts and door check.

       HINT:

       Remove the door check through the service hole.

       NOTE: Be careful when removing the bolts as the door check may fall and become damaged.
    Fig 48: Identifying Rear Door Check Assembly
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
47. REMOVE REAR DOOR WIRE LH 
    1. Disconnect the wire clips.
    2. Remove the door wire.