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Cooling (2GR-FSE): Radiator: Installation

  1. INSTALL RADIATOR ASSEMBLY 
    1. Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.
    2. Install the fan shroud to the radiator, and attach the 3 claws.
      Fig 1: Identifying Cooling Fan ECU Connector
      G05287490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the radiator with the condenser. Then install the radiator with the 4 bolts.
      Fig 2: Locating Radiator With Bolts
      G05287521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    4. Attach the 3 wire harness claws to the fan shroud, and then connect the connector to the cooling fan ECU.
  2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (See  INSTALLATION  ) 
  3. INSTALL ENGINE ROOM ECU OUTLET DUCT 
  4. CONNECT NO. 1 RADIATOR HOSE 
  5. CONNECT NO. 2 RADIATOR HOSE 
  6. INSTALL RADIATOR RESERVOIR ASSEMBLY 
    1. Install the grommet to the fan shroud.
      Fig 3: Locating Reservoir And Grommet
      G05287505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the reservoir with the 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    3. Connect the reservoir hose to the water inlet.
  7. INSTALL HOOD LOCK ASSEMBLY (See  INSTALLATION  ) 
  8. INSTALL HOOD LOCK CONTROL CABLE COVER (See  INSTALLATION  ) 
  9. INSTALL RADIATOR SUPPORT OPENING COVER (See  INSTALLATION  ) 
  10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/Dynamic Radar Cruise Control System) (See  INSTALLATION  ) 
  11. INSTALL AIR CLEANER ASSEMBLY 
    1. Install the air cleaner case with the 3 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Install the air cleaner element.
    3. Install the air cleaner cap (see INSTALLATION ).
  12. INSTALL NO. 1 AIR CLEANER INLET (See  INSTALLATION  ) 
  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  14. ADD ENGINE COOLANT (See  REPLACEMENT  ) 
  15. INSPECT FOR COOLANT LEAK (See  COOLING SYSTEM  ) 
  16. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (See  ADJUSTMENT  ) 
  17. INSTALL FRONT BUMPER COVER (See  INSTALLATION  ) 
  18. INSTALL V-BANK COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  19. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  20. INSTALL ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  21. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  22. INSTALL ENGINE UNDER COVER (for 2WD) 
  23. INSTALL ENGINE UNDER COVER (for 4WD) 
  24. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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