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Water Pump: Installation

  1. INSTALL WATER PUMP ASSEMBLY
    1. Install a new gasket and the water pump with the 3 bolts and 3 nuts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 1: Installing Water Pump Assembly
      G04088184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO. 1
    1. Using a socket hexagon wrench 10, install the plate washer and timing belt idler No. 1 with the pivot bolt.
  3. INSTALL TIMING BELT NO.3 COVER
    1. Install timing belt No. 3 cover (See INSTALLATION ).
  4. INSTALL CAMSHAFT TIMING PULLEY
    1. Install camshaft timing pulley (See INSTALLATION ).

      SST 09960-10010 (09962-01000, 09963-01000), 09249-63010 

  5. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO.2
    1. Install timing belt idler sub-assembly No. 2 (See INSTALLATION ).
  6. INSPECT TIMING BELT
    1. Inspect timing belt (See INSPECTION ).
  7. INSTALL TIMING BELT
    1. Install timing belt (See INSTALLATION ).

      SST 09960-10010 (09962-01000, 09963-01000) 

  8. INSTALL CHAIN TENSIONER ASSEMBLY NO.1
    1. Install chain tensioner assembly No. 1 (See INSTALLATION ).
  9. INSTALL TIMING BELT GUIDE NO. 2
    1. Install timing belt guide No. 2 (See INSTALLATION ).
  10. INSTALL ENGINE MOUNTING BRACKET RH
    1. Install engine mounting bracket (See INSTALLATION ).
  11. INSTALL TIMING BELT NO. 2 COVER
    1. Install timing belt No. 2 cover (See INSTALLATION ).
  12. INSTALL TIMING BELT NO. 1 COVER
    1. Install timing belt No. 1 cover (See INSTALLATION ).
  13. INSTALL CRANKSHAFT PULLEY
    1. Install crankshaft puller (See INSTALLATION ).

      SST 09213-54015 (91651-60855), 09330-00021 

  14. INSTALL GENERATOR BRACKET NO.2
    1. Install generator bracket No. 2 (See INSTALLATION ).
  15. INSTALL ENGINE MOUNTING STAY NO.2 RH
    1. Install engine mounting stay No. 2 RH (See INSTALLATION ).
  16. INSTALL ENGINE MOVING CONTROL ROD
    1. Install engine moving control rod (See INSTALLATION ).
  17. INSTALL VANE PUMP V BELT
    1. Install vane pump V belt (See INSTALLATION ).
  18. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1
    1. Remove the V (cooler compressor to crankshaft pulley) belt No. 1 (See REMOVAL ).
  19. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE)
  20. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER (See INSTALLATION )
  21. INSTALL WINDSHIELD WIPER LINK ASSEMBLY
  22. INSTALL FR WIPER ARM LH
  23. INSTALL FR WIPER ARM RH
  24. INSTALL FRONT WHEEL RH (See ON-VEHICLE INSPECTION  )
  25. ADD ENGINE COOLANT (See ON-VEHICLE INSPECTION  )
  26. CHECK FOR ENGINE COOLANT LEAKS
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