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Parking Brake Pedal: Installation

  1. INSTALL PARKING PEDAL PAD 
    1. Engage the claw and install the parking pedal pad on the parking brake pedal.
    Fig 1: Installing Parking Pedal Pad On Parking Brake Pedal
    G04047896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for 2WD) 
    1. Pass the No. 1 parking brake cable assembly through the parking brake pedal and hold the cable with the clip.

      HINT:

      Fully tighten the No. 1 wire adjusting nut and lock nut when adjusting the parking brake pedal free play.

    2. Fully bend the parking brake pedal claw.
      Fig 2: Installing Parking Brake Pedal Assembly (For 2WD)
      G04047897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the parking brake pedal by loosely tightening the 3 nuts.
    4. Fully tighten the 3 nuts in the order shown in Fig 3.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    5. Connect the parking brake switch connector.
      Fig 3: Connecting Parking Brake Switch Connector
      G04047898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the instrument panel junction block assembly with the 2 nuts.
      Fig 4: Locating Instrument Panel Junction Block Assembly Retaining Nuts
      G04030069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the No. 1 parking brake cable assembly to the body with the 3 nuts and 2 bolts.

      Torque: Nut 

      6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      Bolt 

      8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 5: Installing No. 1 Parking Brake Cable Assembly To Body With Nuts & Bolts
      G04047900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the parking brake equalizer to the No. 1 parking brake cable assembly.
      Fig 6: Installing Parking Brake Equalizer To No. 1 Parking Brake Cable Assembly
      G04047901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Slide the rubber boot back as shown in Fig 7 .
      Fig 7: Sliding Rubber Boot
      G04047902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the 2 No. 2 parking brake cable assemblies to the parking brake equalizer.
    11. Install the 2 No. 2 perking brake cable assemblies with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      Fig 8: Installing Parking Brake Cable Assemblies
      G04052409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Install the parking brake return with damper spring.
    Fig 9: Identifying Parking Brake Return With Damper Spring
    G04052410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for 4WD) 
    1. Pass the No. 1 parking brake cable assembly through the parking brake pedal and hold the cable with the clip.

      HINT:

      Fully tighten the No. 1 wire adjusting nut and lock nut when adjusting the parking brake pedal free play.

    2. Fully bend the parking brake pedal claw.
      Fig 10: Installing Parking Brake Pedal Assembly (For 4WD)
      G04047905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the parking brake pedal by loosely tightening the 3 nuts.
    4. Fully tighten the 3 nuts in the order shown in Fig 11 .

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    5. Connect the parking brake switch connector.
      Fig 11: Tightening Nuts
      G04047906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the instrument panel junction block assembly with the 2 nuts.
      Fig 12: Locating Instrument Panel Junction Block Assembly Retaining Nuts
      G04030069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the No. 1 parking brake cable assembly to the body with the 3 nuts and 2 bolts.

      Torque: Nut 

      6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      Bolt 

      8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 13: Installing No. 1 Parking Brake Cable Assembly To Body With Nuts & Bolts
      G04047908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the parking brake equalizer to the No. 1 parking brake cable assembly.
      Fig 14: Installing Parking Brake Equalizer To No. 1 Parking Brake Cable Assembly
      G04047901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Slide the rubber boot back as shown in Fig 15 .
      Fig 15: Sliding Rubber Boot
      G04047910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the 2 No. 2 parking brake cable assemblies to the parking brake equalizer.
    11. Install the 2 No. 2 parking brake cable assemblies with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      Fig 16: Installing Parking Brake Cable Assemblies
      G04052409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Install the parking brake return with damper spring.
    Fig 17: Identifying Parking Brake Return With Damper Spring
    G04052410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT UPPER FLOOR REAR SUB PANEL 
    1. Install the front floor rear upper sub panel with the 4 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    2. Engage the 6 clamps.
    Fig 18: Locating Clamps & Retaining Bolts
    G04025413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL CENTER AIRBAG SENSOR ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL NO. 3 DASH PANEL INSULATOR PAD 
    1. Install the No. 3 dash panel insulator pad.
  7. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for 4GR-FSE) 

    HINT:

    (See INSTALLATION ).

  8. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for 4WD) 

    HINT:

    (See INSTALLATION ).

  9. INSTALL NO. 2 REAR AIR DUCT (See  INSTALLATION  ) 
  10. INSTALL FRONT FLOOR SILENCER PAD (for 2WD) 
    1. Install the front floor silencer pad.
  11. INSTALL ACCELERATOR PEDAL (for 2WD) 

    HINT:

    (See INSTALLATION ).

  12. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL LOWER INSTRUMENT FINISH PANEL SUB-ASSEMBLY (See Step 24 in  INSTALLATION  ) 
  14. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See Step 25 in  INSTALLATION  ) 
  15. INSTALL SIDE INSTRUMENT PANEL LH (See Step 26 in  INSTALLATION  ) 
  16. INSTALL CONSOLE BOX (See Step 42 in  INSTALLATION  ) 
  17. INSTALL CONSOLE BOX REGISTER ASSEMBLY (See Step 43 in  INSTALLATION  ) 
  18. INSTALL FRONT ASH RECEPTACLE ASSEMBLY (See Step 44 in  INSTALLATION  ) 
  19. INSTALL CONSOLE PANEL SUB-ASSEMBLY (See ) 
  20. INSTALL NO. 1 UPPER CONSOLE PANEL GARNISH (See Step 49 in  INSTALLATION  ) 
  21. INSTALL NO. 2 UPPER CONSOLE PANEL GARNISH (See Step 48 in  INSTALLATION  ) 
  22. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY 
    1. Turn the shift knob clockwise and install the shift lever knob sub-assembly.
  23. INSTALL CENTER LOWER PILLAR GARNISH LH (See Step 32 in  INSTALLATION  ) 
  24. INSTALL REAR DOOR SCUFF PLATE LH (See Step 37 in  INSTALLATION  ) 
  25. INSTALL FRONT DOOR SCUFF PLATE LH (See Step 88 or 90 in  INSTALLATION  ) 
    Fig 19: Installing Shift Lever Knob Sub-Assembly
    G04047914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL FRONT DOOR OPENING TRIM COVER LH (See Step 86 in  INSTALLATION  ) 
  27. INSTALL FRONT SEAT OUTER BELT ASSEMBLY 

    HINT:

    (See INSTALLATION ).

  28. INSTALL REAR SEAT CUSHION ASSEMBLY (See Step 4 in  INSTALLATION  ). 
  29. INSTALL FRONT SEAT ASSEMBLY (for Power Seat) 

    HINT:

    (See INSTALLATION ).

  30. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat) 

    HINT:

    (See INSTALLATION ).

  31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  32. INSPECT PARKING BRAKE PEDAL TRAVEL (See  ADJUSTMENT   ) 
  33. ADJUST PARKING BRAKE PEDAL TRAVEL (See  ADJUSTMENT   ) 
  34. PERFORM INITIALIZATION 
  35. INSPECT SRS WARNING LIGHT 

    HINT:

    (See PROBLEM SYMPTOMS TABLE ).

  36. INSPECT FRONT SEAT ASSEMBLY (for Power Seat) (See Step 9 in  INSTALLATION  ) 
  37. CHECK FOR EXHAUST GAS LEAKS 
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