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Cooling (3GR-FSE): Radiator: Installation

  1. INSTALL RADIATOR ASSEMBLY 
    1. Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.
    2. Install the fan to the radiator, and attach the 3 claws.
      Fig 1: Identifying Radiator Fan And Attach Claws
      G04018926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the radiator with the condenser. Then install the radiator.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 2: Identifying Radiator With Bolts
      G04018927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT RADIATOR HOSE INLET 
    1. Connect the hose to the water inlet with thermostat and radiator tank upper.
  3. CONNECT RADIATOR HOSE OUTLET 
    1. Connect the hose to the water inlet and radiator tank lower.
  4. INSTALL UPPER RADIATOR SUPPORT SUBASSEMBLY (See  INSTALLATION  ) 
  5. INSTALL HOOD LOCK ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL HOOD LOCK CONTROL CABLE COVER (See  INSTALLATION  ) 
  7. INSTALL RADIATOR SUPPORT OPENING COVER (See  INSTALLATION  ) 
  8. ADD ENGINE COOLANT (see   6  ) 
  9. CHECK FOR ENGINE COOLANT LEAKS 
    1. Check for engine coolant leaks (see ON-VEHICLE INSPECTION  ).
  10. INSTALL FRONT BUMPER COVER (See  INSTALLATION  ) 
  11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE (See  INSTALLATION  ) 
  12. INSTALL NO. 1 AIR CLEANER INLET 
    1. Install the inlet with the bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  13. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Install the cover with the 2 nuts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  14. INSTALL ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  15. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  16. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  17. INSTALL ENGINE UNDER COVER (See  INSTALLATION  ) 
  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  19. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.