Fuel Rail (G1817177): Installation

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Install the fuel rail and tighten the 2 retaining bolts to the correct torque.

Torque  : 25 Nm 

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Install the fuel rail bracket and tighten the 2 bolts to the correct torque.

Torque  : 11 Nm 

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Connect the fuel rail electrical connector.

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Make sure a new fuel supply pipe is installed.

Renew Part: Fuel rail supply pipe(s) Quantity: 1 . 

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Tighten the high-pressure fuel pipe to the fuel pump union.

Torque  : 15 Nm 

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Tighten the high-pressure fuel pipe to the fuel pump union.

Torque  : 62° 

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Install the fuel line onto the fuel rail and tighten the union to the correct torque.

Torque 

Stage 1: 10 Nm 

Stage 2: 62° 

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Correctly position the fuel pipe and secure in place with the fuel pipe bracket.

Torque  : 11 Nm 

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Install the Exhaust Gas Recirculation (EGR) valve and tighten the 3 bolts to the correct torque.

Torque  : 9 Nm 

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Make sure a new gasket is install to the EGR inlet pipe.

Renew Part: EGR inlet pipe to EGR valve gasket Quantity: 1 . 

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Install the EGR inlet pipe and tighten the 2 bolts to the correct torque.

Torque  : 11 Nm 

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Connect the EGR valve electrical connector.

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Install the fuel return pipe and connect the fuel rail electrical connector.

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Install the fuel rail to fuel injector high pressure fuel pipes.

Renew Part: Fuel injector high pressure pipe(s) Quantity: 1 . 

Torque 

Stage 1: 10 Nm 

Stage 2: 62° 

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• Connect the 4 fuel injector electrical connectors.
• Gently pull each fuel injector electrical connector to make sure it has been installed correctly.

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Install the EGR pipe and tighten to the correct torque.

Renew Part: Exhaust gas recirculation O-ring seal Quantity: 1 . 

Renew Part: Exhaust gas recirculation pipe gasket Quantity: 1 . 

Torque 

M6x20: 7 Nm 

M6x25: 11 Nm 

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Connect the fuel supply pipes and secure with the 2 retaining clips.

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Install the fuel pipe and secure with the retaining clip.

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Connect the 2 fuel pipes and secure in position with the retaining clip.

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Install the oil gauge bracket and tighten to the correct torque.

Torque  : 11 Nm 

Refer to: STARTUP BATTERY DISCONNECT AND CONNECT

Bleed the fuel system.

Refer to: HIGH-PRESSURE FUEL SYSTEM BLEEDING

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Install the NVH material.

Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL