Removal And Installation

REMOVAL 

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1. Remove the rear drive shaft. Refer to SHAFT, DRIVE, REAR, REMOVAL .
2. Using Holder (special tool #C-3281, Holder, Flange) (1), remove and DISCARD  the rear companion flange (2) nut.

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3. Remove the rear output shaft flange from the output shaft. If necessary, use a suitable 2 or 3 jaw puller to remove the output shaft flange.

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4. Remove the rear output shaft seal with a suitable pry tool or a screw mounted in a slide hammer.

INSTALLATION 

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1. Install a NEW  rear output shaft seal into the rear cover with Driver Handle (special tool #C-4171, Driver Handle, Universal) and inverted Installer (special tool #C-4210, Installer, Seal).

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2. Install the rear output shaft flange onto the output shaft.

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3. Using Holder (special tool #C-3281, Holder, Flange) (1), install the rear companion flange (2) with a NEW  flange nut and tighten the nut to the proper specifications Refer to TORQUE SPECIFICATIONS 

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4. Install the rear propeller shaft. Refer to SHAFT, DRIVE, REAR, INSTALLATION .
5. Check the transfer case fluid level. Refer to STANDARD PROCEDURE  . Correct as necessary.