LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 502 (2.8L Diesel Engine (Service Information)) >> Timing Belt/Chain TENSIONER & Pulley >> Installation

Timing Belt/Chain TENSIONER & Pulley: Installation

WARNING: This page is about a different car, the 2005 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: TIMING BELT AND SPROCKETS
GC0026253Courtesy of DAIMLERCHRYSLER CORP.
1 - CAMSHAFT SPROCKETS
2 - INJECTION PUMP SPROCKET
3 - INJECTION PUMP SPROCKET RETAINING NUT
4 - TIMING BELT TENSIONER
5 - TIMING BELT
6 - IDLER PULLEY
NOTE: DO NOT remove the timing belt from the package until it's ready to be installed. DO NOT expose timing belt to oil, grease or water contamination. DO NOT crimp belt at a sharp angle. DO NOT clean belt, pulleys or tensioner with solvent. Check that pulleys and bearings are not seized or damage before installing belt.
  1. Install timing belt tensioner and retaining bolt. See Fig 1.
  2. Adjust timing belt tensioner (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN TENSIONER & PULLEY - ADJUSTMENTS) .
  3. Install timing belt outer cover (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN COVER(S) - INSTALLATION) .
  4. Install vibration damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  5. Install the power steering pump pulley.
  6. Install cooling fan support (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
  7. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  8. Install cooling fan and fan drive viscous clutch assembly. Refer to RADIATOR - FAN - VISCOUS .
  9. Install engine cover. Refer to ENGINE COVER .
  10. Connect negative battery cable.