Removal and Installation: Installation
CAUTION:
Do not reuse O-rings or washers.
- Install O-ring to high pressure fuel pump. When handing new O-ring, paying attention to the following caution items:CAUTION:
- Do not reuse O-ring.
- Handle O-ring with bare hands. Never wear gloves.
- Lubricate O-ring with new engine oil.
- Never clean O-ring with solvent.
- Check that O-ring and its mating part are free of foreign material.
- When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to twist or stretch O-ring. If O-ring was stretched while it was being attached, never insert it quickly into front cover.
- Insert new O-ring straight into front cover. Never decenter or twist it.
- Install low fuel pressure sensor.CAUTION: Do not reuse washer.
- Install fuel feed hose.
- Install high pressure fuel pump and lifter to front cover.CAUTION: After removing lifter, replace lifter with a new one.
- Connect fuel hose and fuel feed tube (pump side) to high pressure fuel pump. Refer to Exploded View .CAUTION: When removing fuel feed tube (pump side), always replace fuel feed tube (bank side) together with fuel feed tube (pump side).
- Install acoustic absorbent. Refer to Exploded View .
- Tighten mounting bolts that are temporarily tightened in step 2.
- Connect harness connector to high pressure fuel pump.
- Install connector protector.
- Note the following, and connect quick connector to install fuel feed hose.
- Align the connector with the tube, then insert the connector straight into the tube until a click sound is heard.
- After connecting, check that the connection is secure by following method.
- Visually confirm that the two retainer tabs are connected to the connector.
- Pull the tube and the connector to check they are securely connected.
- Install quick connector cap (3) to quick connector connection.
1
: Centralized under-floor piping
2
: Fuel feed hose
B
: Under view
- Install quick connector cap with arrow (A) on surface facing in direction of quick connector (fuel feed hose side).
CAUTION:- Check that quick connector and fuel tube are securely fit into quick connector cap installation groove.
- If quick connector cap cannot be installed smoothly, quick connector may have not been installed correctly. Check connection again.
- Install in the reverse order of removal after this step.CAUTION: After checking fuel leakage, maintain ten minutes of idling to bleed the fuel line.