Section 141 (Engine - 3.5L ECOBOOST (235KW/320PS)): Installation: Engine
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For information on Ford Color Coded Illustrations refer to OEM COLOR CODING
Special Tool(s) / General Equipment
| Floor Crane |
|---|
| Adjustable Mounting Arm |
| Vehicle/Axle Stands |
| Hose Clamp Remover/Installer |
| Powertrain Jack |
| Wooden Block |
Materials
| Name | Specification |
|---|---|
| Grease - Multi Purpose | ESB-M1C93-B |
- Lubricate the torque converter pilot hub with multi-purpose grease.
Material: Grease - Multi Purpose (ESB-M1C93-B)
- Inspect the engine block dowels. If the dowels are damaged or missing, install new engine block dowels.
-
- Inspect the torque converter stud and flexplate for paint marks.
- Align the torque converter stud and flexplate hole near the paint marks to the 12 o'clock position.
-
- Using the floor crane, lower the engine onto the engine crossmember.Use the General Equipment: Floor Crane
- Install new engine mount nuts.
Torque: 115 Nm
- Remove the commercially available quick links and floor crane.Use the General Equipment: Floor Crane
- Using the powertrain jack raise the engine into the vehicle.Use the General Equipment: Powertrain Jack
- Align the engine to the transmission and draw together using the bolts.
Torque: 48 Nm
- Install new engine crossmember bolts.
Torque: 63 Nm
- Install the RH engine crossmember bracket and new bolts.
Torque: 30 Nm
- Install new RH engine crossmember bracket bolts.
Torque: 63 Nm
- Install the RH wheel liner and fasteners.
- Install the LH engine crossmember bracket and new bolts.
Torque: 30 Nm
- Install new LH engine crossmember bracket bolts.
Torque: 63 Nm
- Install the LH wheel liner and fasteners.
- Remove the adjustable mounting arm from the RH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
- Remove the adjustable mounting arm from the LH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
- Remove the powertrain jack and wood blocks.Use the General Equipment: Powertrain JackUse the General Equipment: Wooden Block
- Position back the ground wire and install the retainers.
- Install the RH side bellhousing bolt.
Torque: 48 Nm
- Install the shift cable bracket and the LH side bellhousing bolts.
Torque: 48 Nm
- Install the upper bellhousing bolts.
Torque: 48 Nm
- Remove the stand.Use the General Equipment: Vehicle/Axle Stands
- Install the lower bellhousing bolt.
Torque: 48 Nm
-
NOTE: Do not lubricate the engine oil filter gasket.
Install a new oil filter.
Torque: Stage 1: 5 Nm Stage 2: 180deg.
-
- Using a new gasket, position the LH catalytic converter flange onto the TC.
- Install new nuts.
Torque: 40 Nm
- Install the RH catalytic converter flange and new nuts.
Torque: 40 Nm
- Attach the exhaust hanger and install the exhaust flange bolts.
Torque: 40 Nm
-
NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.
Install new torque converter nuts.
Torque: 48 Nm
- Install the access cover and the retainers.
- Install the hoses and the pin-type retainers.
-
- Install the upper coolant hose.
- Follow directions to connect the quick release coupling type 2. Connect the coolant hose. Refer to: QUICK RELEASE COUPLING
- Position the harness and install the bolt.
Torque: 6 Nm
Vehicles with front axle
- Install the pin-type retainer and position the vent tube.
- Install the support bracket and bolts.
Torque: 400 Nm
- Install the transmission. Refer to: Transmission
.
Vehicles equipped with dual generators
- Position back and attach the wire harness, install the bolt.
Torque: 8 Nm
- Install the accessory drive bracket, stud and bolts hand tight then tighten in the sequence shown.
Torque: Bolt 1: 3.2 Nm Stud 2: 3.2 Nm Bolt 3: 35 Nm Bolt 4: 35 Nm
- Tighten the accessory drive bracket fasteners.
Torque: Bolt 1: 47.5 Nm Stud 2: 35 Nm
- Install the secondary generator. Refer to: Generator - 3.5L EcoBoost (235kW/320PS) .
- Install the A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 3.5L EcoBoost (235kW/320PS)
.
Vehicles equipped with single generator
- Install the nut, attach wiring harness conduit and position the harness aside.
All vehicles
- Install the wiring harness conduit bolt and the heater hose pin-type retainer.
Torque: 11 Nm
- Remove the bolt and detach the wiring harness retainer.
Torque: 12 Nm
-
- Connect the electrical connectors.
- Install the ground wires and bolts.
Torque: 12 Nm
- Connect the pin-type retainers.
- Install and connect the heater hoses.
- Install the wire, nut and attach the pin-type retainer.
- Install the wire cover.
-
- Install the generator B+ terminal nut.
Torque: 16 Nm
- Position the protective cover.
- Connect the generator electrical connector and attach wiring harness retainer.
- Install the generator B+ terminal nut.
- Install the following items:
-
NOTE: RH and LH.
RWD vehicles connect the catalyst monitor sensors.
-
NOTE: RH and LH.
RWD vehicles connect the HO2S sensors.
-
- Install the starter. Refer to: Starter Motor .
- Follow directions to connect the quick release coupling type 10. Connect the fuel line. Refer to: QUICK RELEASE COUPLING
Vehicles equipped with single generator
- Connect the A/C compressor electrical connector and attach the wiring harness retainers.
- Install the A/C tubes and nuts.
Torque: 18 Nm
All vehicles
- Connect the heater hose quick release coupling.
-
- Connect the heater and degas bottle hoses.Use the General Equipment: Hose Clamp Remover/Installer
- If equipped.Connect the block heater electrical connector and attach the wiring harness retainers.
- Connect the PCM electrical connector.
- Connect the drive line control module.
- Position the degas bottle back and install the bolts.
Torque: 8 Nm
- Connect the brake vacuum tube.
- Install the noise insulator and screw.
- Install the LHTC outlet pipe and clamp.
Torque: 6 Nm
-
- Install the LHTC inlet pipe and clamp.
Torque: 6 Nm
- Connect the PCV tube quick release coupling.
- Install the LHTC inlet pipe and clamp.
- Install the RHTC inlet pipe, tighten the clamp and connect the vacuum hose.
- Install the RHTC outlet pipe, tighten the clamps and connect the vacuum hose.
- Install the air cleaner outlet pipe, tighten the clamps an connect the vacuum hose.
-
- Install the CAC outlet pipe and tighten the clamp.
- Follow directions to connect the quick release coupling type 4. Connect the fuel vapor tube quick release coupling.
- Connect the wiring harness electrical connector and attach the retainer.
- Install the following items:
- Refer to: Cooling Module .
- For Single Generator, Refer to: AIR CONDITIONING (A C) COMPRESSOR BELT - VEHICLES WITH: SINGLE GENERATOR or For Dual Generator, Refer to: AIR CONDITIONING (A C) COMPRESSOR BELT TENSIONER - VEHICLES WITH: DUAL GENERATORS
- Refer to: Wheel and Tire .
- Connect the battery ground cable. For Single Battery, Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY or For Dual Battery, Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
- Fill the engine with clean engine oil. Refer to: Specifications .
- After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
- Road test the vehicle.