Transfer Case
WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
For information on Ford Color Coded Illustrations refer to OEM COLOR CODING
Special Tool(s) / General Equipment
| 6 mm Drill Bit |
|---|
- With the vehicle in NEUTRAL, position it on a hoist. Refer to: JACKING AND LIFTING
- Disconnect the battery terminals. For Single Battery, Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY or For Dual Battery, Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
- Drain the transfer case. Refer to: Transfer Case Draining and Filling .
- Remove the rear driveshaft. Refer to: Rear Driveshaft .
- Remove the dual catalytic converter y-pipe. Refer to: Dual Catalytic Converter Y-Pipe - AWD . Refer to: Dual Catalytic Converter Y-Pipe - AWD .
- Remove the retainers and the muffler bracket.
- If equipped
- Remove the rivet.Use the General Equipment: 6 mm Drill Bit
- Remove the retainers and the muffler heat shield.
-
- Remove the rivet.Use the General Equipment: 6 mm Drill Bit
- Remove the retainers and the muffler heat shield.
-
- Remove the rivets.Use the General Equipment: 6 mm Drill Bit
- Remove the retainers and the front floor heat shield.
- Remove the transmission support insulator. Refer to: Transmission Support Insulator .
- Disconnect the transfer case electrical connector and detach the wiring harness retainers.
- Detach the wiring harness retainers.
-
NOTE: Make sure that the vent hose/valve is not blocked.
- Detach the transfer case vent hose retainer.
- Remove the transfer case vent hose.
- Remove the torque arm retainer.
- Remove the transfer case mounting bolts.
-
- Support the front driveshaft.
- Remove the transfer case mounting bolts.
- Remove the transfer case.