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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 392 (Automatic Transmission - 6-Speed Automatic Transmission - 6R80) >> Removal And Installation >> Transmission >> Installation

Removal And Installation: Transmission: Installation

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Prior to installing a new transmission or an overhauled transmission with a new main control, record the solenoid strategy identification tag. If a new main control was installed, install the replacement solenoid body tag over the original identification tag.
  1. If removed, install the bracket and the new bolts.

    Torque: 22 lb.ft (30 Nm)

    GFD463540Courtesy of FORD MOTOR COMPANY
  2. Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD463541Courtesy of FORD MOTOR COMPANY
  3. Install the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD463542Courtesy of FORD MOTOR COMPANY
  4. NOTE: If transmission is being replaced, remove the transmission fluid fill plug and verify that the transmission is filled with transmission fluid.
    NOTE: If transmission was disassembled, add transmission fluid to the transmission.
    NOTE: Rear Wheel Drive (RWD) shown, Four-Wheel Drive (4WD) similar.

    1. Remove the transmission fluid fill plug transmission fluid level indicator assembly.

      Torque: 19 lb.ft (26 Nm)

    2. Verify transmission is filled with transmission fluid.
    3. Slightly tilt the transmission rearward.
    4. If the transmission was disassembled, add 11.35L (12 qt) of transmission fluid to the transmission through the transmission fluid fill hole.

      Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV,)

    GFD463543Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  5. If removed, install the transfer case and the new bolts.

    • Tighten the bolts evenly in a star pattern.

      Torque: 150 lb.in (17 Nm)

    GFD463544Courtesy of FORD MOTOR COMPANY
  6. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, support the transmission.

    • Make sure the transmission is securely fastened to the transmission jack. Use the General Equipment: Transmission Jack

    • Tilt the front of the transmission down.

    • Slide the transmission towards the rear of the vehicle.

    • Raise the front of the transmission into a horizontal position.

    GFD463545Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  7. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, position the transmission in the vehicle.. Use the General Equipment: Transmission Jack

    All vehicles 

  8. Remove the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD463536Courtesy of FORD MOTOR COMPANY
  9. Align the index-mark made during removal.
    GFD463546Courtesy of FORD MOTOR COMPANY
  10. NOTE: Make sure the torque converter is fully seated in the transmission before aligning the transmission to the engine.
    NOTE: With the transmission in a horizontal position, move it toward the engine and position it on the dowel pins.

    Position the bracket and install the top bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD463534Courtesy of FORD MOTOR COMPANY
  11. Install the selector lever cable bracket and the LH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD463535Courtesy of FORD MOTOR COMPANY
  12. Install the RH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD463533Courtesy of FORD MOTOR COMPANY
  13. Install the lower bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD463532Courtesy of FORD MOTOR COMPANY
  14. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 35 lb.ft (48 Nm)

    GFD463547Courtesy of FORD MOTOR COMPANY
  15. Install the access cover and the retainers.
    GFD463530Courtesy of FORD MOTOR COMPANY
    1. Push the transmission electrical connector in to connect.
    2. Rotate the transmission electrical connector clockwise.
    3. Attach the wiring harness retainers.
    4. Connect the transmission fluid auxiliary pump electrical connector.
    GFD463548Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  17. Position the fuel line bracket and install the bolt.

    Torque: 26 lb.ft (35 Nm)

    GFD463526Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  18. Connect the transfer case vent tube.
    GFD463527Courtesy of FORD MOTOR COMPANY
  19. Connect the transfer case electrical connector.
    GFD463528Courtesy of FORD MOTOR COMPANY

    All vehicles 

  20. NOTE: When installing the selector lever cable end, make sure that the selector lever cable end is correctly installed onto the manual control lever. Pull back on the selector lever cable to make sure the selector lever cable end is securely installed onto the manual control lever.
    NOTE: Apply pressure to the selector lever cable end while connecting it to the manual control lever to make sure the selector lever has not moved out of the DRIVE position.

    Connect the selector lever cable to the manual control lever.

    1. Connect the selector lever cable to the bracket.
    2. Install the selector lever cable bolt.

      Torque: 62 lb.in (7 Nm)

    3. NOTE: Listen for a audible click when sliding the locking tab down.

      Connect the selector lever cable end to the manual control lever and slide the locking tab down.

    GFD463549Courtesy of FORD MOTOR COMPANY
  21. NOTE: Inspect the case and make sure the old transmission fluid cooler tube O-rings are not stuck in the case.
    NOTE: Install new transmission fluid cooler tube O-rings on the ends of the transmission fluid cooler tubes prior to installing.

    Install new transmission fluid cooler tube O-rings on the transmission fluid cooler tubes.

    GFD463550Courtesy of FORD MOTOR COMPANY
  22. Install the transmission fluid cooler tubes and the new transmission fluid cooler tube bracket bolt.

    Torque: 22 lb.ft (30 Nm)

    GFD463551Courtesy of FORD MOTOR COMPANY
  23. If equipped, install the selector lever cable splash shield and nut.

    Torque: 106 lb.in (12 Nm)

    GFD463496Courtesy of FORD MOTOR COMPANY
  24. Install the transmission fluid cooler tube bracket nut.

    Torque: 106 lb.in (12 Nm)

    GFD463523Courtesy of FORD MOTOR COMPANY
  25. NOTE: Loosely install the new RH catalytic converter nuts. Do not tighten at this time.

    Position the RH catalytic converter in the vehicle with a new gasket. Loosely install the new RH catalytic converter nuts.

    GFD463552Courtesy of FORD MOTOR COMPANY
  26. Install the transmission support insulator. Refer to: Transmission Support Insulator .
  27. NOTE: Evenly tighten the catalytic converter nuts.

    Tighten the RH catalytic converter nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD463553Courtesy of FORD MOTOR COMPANY
  28. Install the LH catalytic converter. Refer to: Catalytic Converter LH .
  29. Connect the HO2S and the catalyst monitor sensor electrical connectors.
    GFD463520Courtesy of FORD MOTOR COMPANY
  30. Install the catalytic converter flange to the muffler inlet pipe bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD463521Courtesy of FORD MOTOR COMPANY
  31. Install the rear driveshaft assembly. Refer to: Rear Driveshaft .

    Four-Wheel Drive (4WD) vehicles 

  32. Install the front driveshaft assembly. Refer to: Front Driveshaft .
  33. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .

    Rear Wheel Drive (RWD) vehicles 

  34. Install the new stabilizer bar bracket nuts.

    Torque: 41 lb.ft (55 Nm)

    GFD463554Courtesy of FORD MOTOR COMPANY

    All vehicles 

  35. NOTE: If equipped with a underbody splash shield, do not install the splash shield at this time.

    Install the starter motor assembly. Refer to: Starter Motor .

  36. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  37. Verify that the selector lever cable is correctly adjusted. Refer to: Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6R80, Vehicles With: Column Shift . Refer to: Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6R80, Vehicles With: Floor Shift .
  38. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
  39. If a new transmission or a new main control was installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download .
  40. If the transmission was overhauled, the adaptive drive cycle must be updated. Refer to: Adaptive Learning Drive Cycle .
  41. While driving the vehicle, use the scan tool to verify that the TFT has reached a temperature of 96.7°C-102°C (206°F-215°F). This will circulate the transmission fluid through the torque converter and the transmission fluid cooling system, eliminating any trapped air in the transmission fluid cooling system.
  42. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
  43. Prime the Transmission Fluid Auxiliary Pump. Using a diagnostic scan tool, Key ON, Engine OFF, command TRANS_PMP_CMD to 80% for 30 seconds.
  44. Carry out a road test until there is a stop / start event. If the restart is harsh, repeat the Transmission Fluid Pump prime procedure.
  45. Continue road test and evaluate each stop / start event. Repeat prime procedure until three consecutive normal stop / start events are achieved.
  46. Clear DTCs.
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