Section 5 (Engine - 1.0L ECOBOOST (90KW/120PS)): Installation: Engine

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	300-OTC1585AEPowertrain Lift
Courtesy of FORD MOTOR COMPANY	300-OTC1819E2, 200# Floor Crane, Fold Away
Courtesy of FORD MOTOR COMPANY	308-880Installer, Driveshaft Seal
Steering Wheel Holder
Cable Ties
Hose Clamp Remover/Installer
Wooden Block

Materials 

Name	Specification
Motorcraft ® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11	WSS-M1C267-A1
Motorcraft ® SAE 5W-20 Synthetic Blend Motor OilXO-5W20-QSP	WSS-M2C945-A

• 1.
  
  Apply a thin coating.

  Material: Motorcraft ® High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)

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• 2.
  
  Torque: 35 lb.ft (48 Nm)

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• 3.
  
  Torque: 35 lb.ft (48 Nm)

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• 4.
  
  Remove Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

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• 5.
  
  Lubricate seal.

  Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

  Torque: 128 lb.in (14.5 Nm)

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• 6.
  
  Torque:

  1: 53 lb.in (6 Nm)

  2: 106 lb.in (12 Nm)

  3: 26 lb.ft (35 Nm)

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• 7.
  
  
  NOTE: Wiring harness removed for clarity.

  • 1.
    
    Torque: 35 lb.ft (48 Nm)

  • 2.
    
    Torque: 26 lb.ft (35 Nm)

  • 3.
    
    Torque: 106 lb.in (12 Nm)

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• 8.
  
  Using the powertrain lift, raise the powertrain and subframe as an assembly into the vehicle.

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• 9.
  
  Torque: 89 lb.in (10 Nm)

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• 10.
  
  

  • 1.
    
    Torque: 59 lb.ft (80 Nm)

  • 2.
    
    Only tighten the bolts finger tight at this stage.

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• 11.
  
  

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• 12.
  
  Torque: 59 lb.ft (80 Nm)

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• 13.
  
  
  NOTE: Align subframe to marks made during removal.

  • 1.
    
    Torque: 59 lb.ft (80 Nm)

  • 2.
    
    Torque:

    Stage 1: 74 lb.ft (100 Nm)

    Stage 2: 240 °

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• 14.
  
  Remove Special Service Tool: 300-OTC1585AE Powertrain Lift. Remove the General Equipment: Wooden Block

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• 15.
  
  Torque: 35 lb.ft (48 Nm)

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• 16.
  
  Torque:

  Stage 1: 60 lb.ft (82 Nm)

  Stage 2: 90 °

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• 17.
  
  
  NOTE: Make sure that the sensor housing is clean and free of foreign material.

  Torque: 80 lb.in (9 Nm)

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• 18.
  
  Install LH brake disc. Refer to: Brake Disc .

• 19.
  
  Torque: 35 lb.ft (48 Nm)

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• 20.
  
  

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• 21.
  
  
  NOTE: Make sure that the mating faces are clean and free of corrosion and foreign material.

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• 22.
  
  Use Suggested Tool: 308-880 Installer, Driveshaft Seal. Tool shown or a commercially available equivalent can be used.

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• 23.
  
  
  NOTE: Do not fully install the shaft at this time.

  Using part: 97ZT-7M181-A.

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• 24.
  
  
  NOTE: Insert the intermediate shaft until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.

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• 25.
  
  Torque

  Stage 1: 44 lb.in (5 Nm)

  Stage 2: 18 lb.ft (24 Nm)

  Stage 3: 18 lb.ft (24 Nm)

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• 26.
  
  Torque: 38 lb.ft (52 Nm)

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• 27.
  
  Torque: 19 lb.ft (26 Nm)

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• 28.
  
  Torque: 39 lb.ft (53 Nm)

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• 29.
  
  Torque: 35 lb.ft (48 Nm)

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• 30.
  
  Front RH and LH. Refer to: Wheel and Tire .

• 31.
  
  

  • 1.
    
    Refer to: Spring Lock Couplings .

  • 2.
    
    Refer to: Quick Release Coupling .

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• 32.
  
  

  • 1.
    
    Torque: 89 lb.in (10 Nm)

  • 2.
    
    Torque: 106 lb.in (12 Nm)

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• 33.
  
  

  • 1.
    
    Torque: 133 lb.in (15 Nm)

  • 2.
    
    Torque: 18 lb.ft (25 Nm)

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• 34.
  
  

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• 35.
  
  Torque: 53 lb.in (6 Nm)

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• 36.
  
  

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• 37.
  
  Torque: 35 lb.ft (48 Nm)

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• 38.
  
  

  • 2.
    
    Torque: 18 lb.ft (25 Nm)

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• 39.
  
  
  NOTE: Install a new gasket.

  Torque: 35 lb.ft (48 Nm)

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• 40.
  
  Remove the General Equipment: Cable Ties

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• 41.
  
  Refer to: Transmission Fluid Level Check .

• 42.
  
  
  NOTE: Gearshift cables must not be kinked or bent.

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• 43.
  
  Refer to: Gearshift Cable Adjustment - 5-Speed Manual Transmission - B5/IB5 .

• 44.
  
  

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• 45.
  
  
  WARNING: Do not reuse steering column shaft bolts. This may result in fastener failure and steering column shaft detachment or loss of steering control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

  Torque: 25 lb.ft (34 Nm)

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• 46.
  
  Remove the General Equipment: Steering Wheel Holder

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• 47.
  
  

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• 48.
  
  

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• 49.
  
  Use the General Equipment: Hose Clamp Remover/Installer

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• 50.
  
  

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• 51.
  
  Torque: 18 lb.ft (25 Nm)

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• 52.
  
  Torque: 89 lb.in (10 Nm)

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• 53.
  
  

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• 54.
  
  

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• 55.
  
  Torque: 115 lb.in (13 Nm)

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• 56.
  
  Torque: 44 lb.in (5 Nm)

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• 57.
  
  

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• 58.
  
  Refer to: Battery Tray - 1.0L EcoBoost (90kW/120PS)/1.6L EcoBoost (132kW/180PS) - Sigma .

• 59.
  
  Torque: 35 lb.ft (48 Nm)

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• 60.
  
  Torque: 133 lb.in (15 Nm)

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• 61.
  
  
  • Install CAC tube and tighten clamps.

    Torque: 44 lb.in (5 Nm)

  • Install CAC tube bolt.

    Torque: 71 lb.in (8 Nm)

  • Connect the hose. Refer to: Quick Release Coupling .

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• 62.
  
  Use the General Equipment: Hose Clamp Remover/Installer

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• 63.
  
  
  • Install CAC tube and tighten clamps.

    Torque: 35 lb.in (4 Nm)

  • Install CAC tube nuts.

    Torque: 97 lb.in (11 Nm)

  • Connect the hoses. Refer to: Quick Release Coupling .
  • Connect the CAC tube sensor electrical connector.

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• 64.
  
  

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• 65.
  
  Fill the engine with clean engine oil Refer to: Specifications .

  Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

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• 66.
  
  Refer to: Cooling System Draining, Vacuum Filling And Bleeding .

• 67.
  
  Refer to: Clutch System Bleeding .

• 68.
  
  Refer to: Air Conditioning (A/C) System Recovery, Evacuation And Charging .

• 69.
  
  After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.