Transmission - 1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	303-1554Engine Support Bar
Courtesy of FORD MOTOR COMPANY	303-1554-05Adapter for 303-1554, Engine Support Bar
Transmission Jack
Cable Ties
Retaining Strap
Wooden Block

Materials 

Name	Specification
Grease - High Temperature	WSS-M1C273-A

• 1.
  
  Coat the input shaft splines with a thin coating of grease.

  Material: Grease - High Temperature (WSS-M1C273-A)

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• 2.
  
  
  NOTE: Make sure that the locating dowels remain installed.

  Use the General Equipment: Transmission Jack

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• 4.
  
  Perform this and the following operation simultaneously.

  Torque: 35 lb.ft (48 Nm)

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• 5.
  
  Torque: 35 lb.ft (48 Nm)

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• 6.
  
  Remove the following items:
  • Use the General Equipment: Wooden BlockUse the General Equipment: Retaining StrapUse the General Equipment: Transmission Jack

• 7.
  
  

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• 8.
  
  

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• 9.
  
  

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• 10.
  
  Torque: 59 lb.ft (80 Nm)

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• 11.
  
  
  WARNING: Be prepared to collect escaping fluid.

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• 12.
  
  Refer to: Clutch System Bleeding .

• 13.
  
  Remove Special Service Tool: 303-1554 Engine Support Bar., 303-1554-05 Adapter for 303-1554, Engine Support Bar.

• 14.
  
  Torque: 35 lb.ft (48 Nm)

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• 15.
  
  Torque: 35 lb.ft (48 Nm)

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Refer to: Front Halfshaft LH . Refer to: Front Halfshaft RH .

• 16.
  
  Torque: 35 lb.ft (48 Nm)

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• 17.
  
  Refer to: Transmission Fluid Level Check .

• 18.
  
  Torque: 18 lb.ft (25 Nm)

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• 19.
  
  
  NOTE: Make sure that new components are installed.

  Torque: 35 lb.ft (48 Nm)

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• 20.
  
  
  NOTE: Make sure that the exhaust flexible pipe is not forcibly bent.

  Remove the following items:

  • Use the General Equipment: Cable Ties

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• 22.
  
  If equipped.

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• 23.
  
  If equipped.

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• 24.
  
  If equipped.

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• 25.
  
  If equipped.

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• 27.
  
  Refer to: Gearshift Cable Adjustment - 5-Speed Manual Transmission - B5/IB5 .

• 28.
  
  Torque: 26 lb.ft (35 Nm)

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• 29.
  
  

  • 1.
    
    Torque: 26 lb.ft (35 Nm)

  • 2.
    
    Torque: 35 lb.ft (48 Nm)

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Courtesy of FORD MOTOR COMPANY

• 31.
  
  Torque: 18 lb.ft (25 Nm)

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• 32.
  
  Torque: 18 lb.ft (25 Nm)

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• 33.
  
  Refer to: Battery Tray - 1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma .