Transmission - 1.0L EcoBoost (90kW/120PS)

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	205-115A (205-115)Installer, Drive Pinion Seal
Courtesy of FORD MOTOR COMPANY	308-848Installer, Driveshaft Seal
Cable Ties

Materials 

Name	Specification
Motorcraft ® High Temperature 4x4 Front Axle and Wheel Bearing Grease XG-11	WSS-M1C267-A1
Motorcraft ® High Temperature Nickel Anti-Seize LubricantXL-2	-

• 1.
  
  Apply a thin coating of grease on the input shaft.

  Material: Motorcraft ® High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)

Courtesy of FORD MOTOR COMPANY

• 2.
  
  Install the transmission.

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• 3.
  
  Install the bellhousing bolts.

  Torque: 35 lb.ft (48 Nm)

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• 4.
  
  Raise the transmission until it contacts the transmission support insulator bracket.

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• 5.
  
  Install the transmission support insulator bracket bolts.

  Torque: 59 lb.ft (80 Nm)

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• 6.
  
  
  NOTE: Be prepared to collect escaping fluid.

  Connect the slave cylinder hydraulic tube to the slave cylinder.

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• 7.
  
  Install the lower bellhousing bolts.

  Torque: 35 lb.ft (48 Nm)

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• 8.
  
  Install the exhaust support bracket.

  Torque: 18 lb.ft (25 Nm)

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• 9.
  
  
  NOTE: Note the different lengths of the bolts.

  Install the roll restrictor and bracket.

  Torque: 35 lb.ft (48 Nm)

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• 10.
  
  
  NOTE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

  Apply a thin coating of anti-seize and install the exhaust pipe on the flexpipe.

  Material: Motorcraft ® High Temperature Nickel Anti-Seize Lubricant / XL-2

  Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY

• 11.
  
  Remove the cable ties. Use the General Equipment: Cable Ties

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• 12.
  
  
  NOTE: If the transmission has been replaced or overhauled, the seals do not need to be replaced.

  Remove and discard the RH halfshaft seal.

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• 13.
  
  
  NOTE: Make sure that the mating faces are clean and free of corrosion and debris.

  Inspect the halfshaft seal sealing surface for corrosion and debris. Make sure the surface is clean.

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• 14.
  
  Using the special tool, install a new LH halfshaft seal. Use Special Service Tool: 308-848 Installer, Driveshaft Seal.

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• 15.
  
  Install the LH halfshaft. Refer to: Front Halfshaft LH .

• 16.
  
  
  NOTE: If the transmission has been replaced or overhauled, the seals do not need to be replaced.

  Remove and discard the RH halfshaft seal.

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• 17.
  
  
  NOTE: Make sure that the mating faces are clean and free of corrosion and foreign material.

  Inspect the halfshaft seal sealing surface for corrosion and debris. Make sure the surface is clean.

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• 18.
  
  Using the special tool, install a new RH halfshaft seal. Use Special Service Tool: 205-115A (205-115) Installer, Drive Pinion Seal.

Courtesy of FORD MOTOR COMPANY

• 19.
  
  
  NOTE: Do not fully install the shaft at this time.

  Using part: 97ZT-7M181-A Seal Protector, slide the RH halfshaft into the transmission until the splines are past the seal and remove the seal protector.

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• 20.
  
  
  NOTE: Insert the intermediate shaft until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.

  Insert the RH halfshaft until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.

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• 21.
  
  Install the halfshaft retaining strap.

  Torque:

  Stage 1: Lower nut:: 44 lb.in (5 Nm)

  Stage 2: Upper nut:: 18 lb.ft (25 Nm)

  Stage 3: Lower nut:: 18 lb.ft (25 Nm)

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• 22.
  
  Install the RH lower control arm in the knuckle.

  Torque: 38 lb.ft (52 Nm)

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• 23.
  
  Install the RH brake hose on the strut.

  Torque: 19 lb.ft (26 Nm)

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• 24.
  
  Install both front wheels and tires. Refer to: Wheel and Tire .

• 25.
  
  Fill the transmission. Refer to: Transmission Fluid Level Check .

• 26.
  
  Position the starter back and install the bolt.

  Torque: 26 lb.ft (35 Nm)

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• 27.
  
  
  NOTE: Do not bend or kink the gearshift cables or damage to the cables will occur.

  Install the gearshift cables.

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• 28.
  
  Adjust the gearshift cables. Refer to: Gearshift Cable Adjustment - 5-Speed Manual Transmission - B5/IB5 .

• 29.
  
  Install the gearshift cable cover.

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• 30.
  
  Install the top bellhousing bolts and the top starter motor bolt.

  Torque: 35 lb.ft (48 Nm)

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• 31.
  
  Install the wiring retainers on the bracket.

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• 32.
  
  Install the transmission vent tube. Install the ground strap bolt and the wiring retainers.

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• 33.
  
  Install the battery tray support bracket and the nuts.

  Torque: 89 lb.in (10 Nm)

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• 34.
  
  Install the wiring harness on the battery tray support bracket.

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• 35.
  
  Install the battery tray. Refer to: Battery Tray - 1.0L EcoBoost (90kW/120PS)/1.6L EcoBoost (132kW/180PS) - Sigma .

• 36.
  
  Bleed the clutch hydraulic system. Refer to: Clutch System Bleeding .