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Glass, Sunroof: Removal

GC0159049Courtesy of CHRYSLER GROUP, LLC
  1. Before proceeding with the following repair procedure, review all warnings and cautions. Refer to STATIONARY GLASS, WARNING .
  2. Remove the liftgate spoiler. Refer to SPOILER, REMOVAL .
  3. Remove the headliner. Refer to HEADLINER, REMOVAL .
  4. Remove the satellite antenna. Refer to ANTENNA, SATELLITE, REMOVAL .
  5. Remove the sunshade. Refer to SUNSHADE, SUNROOF, REMOVAL .
    GC0158950Courtesy of CHRYSLER GROUP, LLC
  6. Apply 2-3 layers of masking tape to the body sides (2) along the perimeter of the rear sunroof glass (3).
  7. Apply 2-3 layers of masking tape to the liftgate along the sides of the rear sunroof glass (3).
    NOTE:

    To cut the urethane bead with a vibrating cutter, an adequate cutter usage capacity is required, as well as an appropriate choice of blades in accordance with the cutting areas and obstructions present.

    GC0080800Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Windshield removal shown in the illustration, rear sunroof glass typical.

  8. Using an assistant and a wire-type glass cut-out tool (1, 3 and 4), cut and separate the urethane adhesive (2) securing the rear sunroof glass to the sunroof frame.
  9. Continue cutting the urethane bead (2) around the entire perimeter, taking care not to damage body sides and the front sunroof glass seal.
    NOTE:

    While cutting the urethane take into account the locations of the glass spacers (1) and the antenna adhesive seal (3).

  10. Using appropriate tools and the help of an assistant, remove the rear stationary sunroof glass from the vehicle.