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Cylinder Head: Removal

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect and isolate both of the negative battery cables.
  2. Remove the exhaust manifold. Refer to REMOVAL .
  3. Disconnect the heater core supply and return hoses from the cylinder head and heater pipe.
  4. Remove the cooling fan/drive/shroud assembly. Refer to FAN, COOLING, VISCOUS, REMOVAL .
  5. Remove the cooling fan support from the engine block.
  6. Remove the generator. Refer to GENERATOR, REMOVAL .
  7. Disconnect the upper radiator hose from the thermostat housing.
    GC0155162Courtesy of CHRYSLER GROUP, LLC
  8. Disconnect the Intake TManifold Air Pressure (TMAP) sensor wire harness connector (3).
    GC0155347Courtesy of CHRYSLER GROUP, LLC
  9. If equipped, remove bolts (2) and the Engine Coolant Temperature (ECT) sensor shield (1).
    GC0155284Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the ECT sensor wire harness connector (1).
  11. Remove the fasteners securing the oil dip stick tube.
  12. Remove the intake manifold. Refer to REMOVAL .
  13. Remove the three bolts attaching the air intake heater wire harness to the front of the cylinder head.
  14. Remove the nut and the air intake heater wire harness.
  15. Remove the fuel rail. Refer to RAIL, FUEL, REMOVAL .
  16. Remove the cylinder head cover, rocker housing, and gasket. Refer to COVER(S), CYLINDER HEAD, REMOVAL, 6.7L .
    GC0169609Courtesy of CHRYSLER GROUP, LLC
  17. Remove the bolts (1), rocker arms (2), pedestals (3), and cross heads (4). Mark each component so they can be installed in their original positions.
    GC0169614Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The cowl panel provided access holes to allow the removal of the cylinder 5 exhaust and cylinder 6 intake and exhaust push rods. Remove the rubber plugs in the cowl to expose the access holes.

  18. Remove the push rods (1) and note the order in which they were removed.
  19. Remove the fuel injectors. Refer to REMOVAL .
  20. Starting on the outside and working towards the center, remove the 26 cylinder head bolts.
  21. Attach an engine lift crane to engine lift brackets and lift cylinder head off engine and out of vehicle.
  22. Remove the head gasket.
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