6.7L Diesel

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.

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Disconnect both negative battery cables.
Remove the oil dip stick (2).
Remove bolts (1) and the engine cover (3).
Drain cooling system below level of EGR cooler. Refer to STANDARD PROCEDURE .
Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL, 6.7L .

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Disconnect the breather hose (3).
Loosen the clamp (1) and remove the outlet tube (2) from the turbocharger.

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Remove the EGR cooler bypass valve. Refer to VALVE, EXHAUST GAS RECIRCULATION (EGR) COOLER BYPASS, REMOVAL .

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Remove the clamp (2) securing the EGR cooler (1) to exhaust transfer manifold (3).
Remove the nuts (4) and the exhaust transfer manifold (3).

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If equipped, remove the retaining nut and position aside the transmission fill tube from the EGR cooler.

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If equipped, detach coolant hose support (1) from EGR cooler stud.

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Remove the heater hose (6) from EGR cooler outlet tube (3).
If necessary, remove the banjo bolt (1) and position aside coolant vent hose.
Remove bolt (4) and slide the EGR coolant outlet tube (3) forward to disconnect.

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Disconnect breather hose (1), remove the bolt (3), and remove the breather tube (2).

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Remove bolts (1) and the CCV cover (2).

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Remove the bolt (4), and remove rear coolant tube (3).
Remove the EGR cooler mount bolts (2, 6).

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Remove the EGR cooler flange nuts (1).
Remove the EGR cooler and discard the flange gasket.
If damaged, remove the EGR cooler mounting support.