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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1587 (Emissions Control) >> Exhaust Gas RECIRCULATION, 6.7L Diesel >> Valve, Exhaust Gas RECIRCULATION (EGR) Cooler Bypass >> Removal

Valve, Exhaust Gas RECIRCULATION (EGR) Cooler Bypass: Removal

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0161582Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect both negative battery cables.
  2. Remove the engine oil dipstick (2).
  3. Remove bolts (1) and the engine cover (3).
    GC0137182Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the EGR temperature sensor harness connector (4).
  5. Loosen and remove two clamps (1 and 3) at ends of EGR crossover tube (2).
  6. Remove clamp mounting bolt (5) at center bottom of EGR crossover tube.
  7. Remove EGR crossover tube (2).
  8. Remove and discard gaskets at each end of tube (2).
    GC0110293Courtesy of CHRYSLER GROUP, LLC
  9. Remove nuts (7) and remove upper heat shield (6).
  10. Remove bolts (10), nut (8) and remove lower heat shield (9).
  11. Remove bolts (5) and (14).
  12. Separate the bypass valve (4) from exhaust transfer connection (15) and discard gasket (3).
    GC0155426Courtesy of CHRYSLER GROUP, LLC
  13. Disconnect the exhaust pressure sensor wire harness connector (2).
  14. Disconnect EGR bypass valve harness connector (1).
    GC0155401Courtesy of CHRYSLER GROUP, LLC
  15. Remove the outside bracket mounting bolts (2).
    GC0110295Courtesy of CHRYSLER GROUP, LLC
  16. Remove the inside bracket mounting bolts.
    GC0108073Courtesy of CHRYSLER GROUP, LLC
  17. Remove EGR cooler bypass valve assembly (1).
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