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Cover-Timing Chain: Installation

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating Timing Chain Cover Seals & Oil Pump
GC0021544Courtesy of DAIMLERCHRYSLER CORP.
1 - TIMING CHAIN COVER SEALS
2 - OIL PUMP
3 - PRESSURE RELIEF VALVE
  1. Clean all sealing surfaces.
  2. Replace timing cover seals. See Fig 1.
    Fig 2: Timing Chain Cover Sealing - RTV Location
    GC0021564Courtesy of DAIMLERCHRYSLER CORP.
    1 - 3.2 mm (0.125 in.) BEAD OF RTV AT PARTING LINE
    2 - PARTING LINE OF ENGINE BLOCK/BEDPLATE
  3. Apply a 3.2 mm (0.125 in.) bead of Mopar® Engine RTV GEN II at the parting line of the engine block/bedplate (1) as shown. See Fig 2.
    Fig 3: Timing Chain Cover Tightening Sequence
    GC0021563Courtesy of DAIMLERCHRYSLER CORP.
  4. Prime oil pump before installation by filling rotor cavity with engine oil.
  5. Align oil pump rotor flats with flats on crankshaft as you install the timing cover to the block. Hand start all fasteners. Torque fasteners in the sequence shown to 12 N.m (105 in. lbs.). See Fig 3.
  6. Install the power steering/water pump and tighten bolts.
  7. Install air conditioning compressor. Tighten bolts to 28 N.m (250 in. lbs.).
  8. Install the accessory drive belt idler pulley (Refer to COOLING/ACCESSORY DRIVE/IDLER PULLEY - INSTALLATION) .
  9. Install the accessory drive belt tensioner (Refer to COOLING/ACCESSORY DRIVE/BELT TENSIONERS - INSTALLATION) .
    Fig 4: Splash Shield
    GC0042445Courtesy of DAIMLERCHRYSLER CORP.
    1 - RIGHT MOUNT BOLT ACCESS PLUG
    2 - FASCIA
    3 - SPLASH SHIELD
    4 - CRANKSHAFT BOLT ACCESS PLUG
  10. Install the crankshaft vibration damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION)  .
  11. Install the accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  12. Install the accessory drive belt splash shield (3).
  13. Install the right front wheel.
  14. Lower vehicle.
  15. Install the radiator cooling fan (Refer to COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
  16. Connect upper radiator hose.
  17. Install the power steering reservoir bracket bolts.
  18. Connect the negative battery cable.
  19. Fill the cooling system (Refer to COOLING/ENGINE - STANDARD PROCEDURE) .
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