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Right Cylinder Head

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Camshaft Seal Installation - Right
GC0001824Courtesy of DAIMLERCHRYSLER CORP.
1 - REAR TIMING COVER
2 - SPECIAL TOOL MD-998306
  1. Position the camshaft seal into the cylinder head. See Fig 1.
  2. Using MD-998306 (2) tap the seal into place. See Fig 1.
    Fig 2: Positioning Camshaft - Right
    GC0001825Courtesy of DAIMLERCHRYSLER CORP.
    1 - REAR TIMING COVER
    2 - SPECIAL TOOL 6788
    3 - CAMSHAFT
  3. Apply light coat of clean engine oil to the camshaft oil seal lip and 6788 Seal Protector Sleeve (2).
  4. Install oil seal 6788 Seal Protector Sleeve (2) onto the camshaft. See Fig 2.
  5. Slide the camshaft (3) forward, inserting the seal protector (2) through the camshaft seal until the camshaft (3) seats. See Fig 2.
  6. Remove Special Tool (2) from the camshaft.
    Fig 3: Camshaft Thrust Plate
    GC0001998Courtesy of DAIMLERCHRYSLER CORP.
    1 - CAMSHAFT THRUST PLATE
    2 - BOLT
    3 - O-RING
  7. Install the camshaft thrust plate (1) and new seal (3) to the rear of the cylinder head. See Fig 3.
    Fig 4: Locating EGR Valve and Tube
    GC0014028Courtesy of DAIMLERCHRYSLER CORP.
    1 - TUBE
    2 - EGR VALVE
  8. Install the EGR valve (2). See Fig 4.
    Fig 5: Right Camshaft Sprocket
    GC0015414Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOOSENED ROCKER ASSEMBLY
    2 - RIGHT CAMSHAFT TDC
  9. Install camshaft sprocket (2) and tighten the camshaft sprocket bolt to 102 N.m (75 ft.lbs.).
    Fig 6: Identifying Timing Gear Components
    GC0015412Courtesy of DAIMLERCHRYSLER CORP.
    1 - RIGHT CAMSHAFT GEAR ALIGNMENT MARK 7 - LEFT CAMSHAFT GEAR
    2 - RIGHT CAMSHAFT GEAR 8 - LEFT CAMSHAFT GEAR ALIGNMENT MARK
    3 - CYLINDER HEAD TO INNER TIMING BELT COVER BOLTS - RIGHT 9 - CRANKSHAFT GEAR ALIGNMENT MARK
    4 - TIMING BELT 10 - CRANKSHAFT GEAR
    5 - WATER PUMP PULLEY 11 - TIMING BELT TENSIONER PULLEY
    6 - CYLINDER HEAD TO INNER TIMING BELT COVER BOLTS - LEFT 12 - TIMING BELT TENSIONER
  10. Install the timing belt (4). See Fig 6. (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION) .
  11. Install rocker assembly (1). (Refer to ENGINE/CYLINDER HEAD/ROCKER ARM/ADJUSTER ASSY - INSTALLATION) .
    Fig 7: Ignition Coils - Right Cylinder Head
    GC0015400Courtesy of DAIMLERCHRYSLER CORP.
    1 - FUEL RAIL
    2 - IGNITION COIL
    3 - CAPACITOR
    4 - ENGINE WIRING HARNESS
  12. Install cylinder head cover. See Fig 7. Refer to appropriate cylinder head cover installation procedure.
    Fig 8: Serpentine Accessory Drive Belt
    GC0015413Courtesy of DAIMLERCHRYSLER CORP.
    1 - DRIVE BELT TENSIONER
    2 - POWER STEERING PULLEY
    3 - AIR CONDITIONING COMPRESSOR
    4 - CRANKSHAFT DAMPER
    5 - GENERATOR
    6 - DRIVE BELT
  13. Install the front timing belt cover. See Figure. (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN COVER(S) - INSTALLATION) .
  14. Install the vibration damper (4). (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  15. Fill cooling system. (Refer to COOLING - STANDARD PROCEDURE) .
  16. Connect the negative battery cable.
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