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Cover-Front Timing Belt: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Upper and Lower Timing Covers
GC0015457Courtesy of DAIMLERCHRYSLER CORP.
1 - INNER TIMING COVER
2 - UPPER TIMING COVER
3 - 8 mm BOLT(S)
4 - 10mm BOLT(S)
5 - 6 mm BOLT(S)
6 - NUT(S)
7 - LOWER TIMING COVER
  1. Exchange the accessory drive belt pulley if necessary. Tighten bolt to 61 N.m (45 ft.lbs.).
  2. Install upper front timing belt cover. See Fig 1.
  3. Install lower timing belt front cover. See Fig 1.
  4. Tighten the timing cover bolts as follows:
    1. M6 bolts - 12N.m (105 in. lbs.)
    2. M8 bolts - 28N.m (250 in. lbs.)
    3. M10 bolts - 54N.m (40 lbs. ft.)
  5. Install power steering pump fasteners. Tighten bolts to 23 N.m (200 lbs. in.).
  6. Install crankshaft damper. (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION)  .
  7. Install accessory drive belt tensioner. (Refer to COOLING/ACCESSORY DRIVE/BELT TENSIONERS - INSTALLATION) . Torque fastener to 28 N.m (250 in. lbs.).
  8. Install accessory drive belt. (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  9. Lower vehicle.
  10. Connect negative battery cable.
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