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Left Cylinder Head

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Camshaft Seal Installation - Left
GC0001826Courtesy of DAIMLERCHRYSLER CORP.
1 - MALLET
2 - SPECIAL TOOL MD-998306
3 - CYLINDER HEAD
  1. Position the camshaft seal into the cylinder head (3)
  2. Using MD-998306 (2) tap the seal into place. See Fig 1.
    Fig 2: Positioning Camshaft - Left
    GC0001827Courtesy of DAIMLERCHRYSLER CORP.
    1 - CAMSHAFT
    2 - SPECIAL TOOL 6788
    3 - CAMSHAFT SEAL
    4 - CYLINDER HEAD
  3. Apply light coat of engine oil to the camshaft oil seal lip (3) and 6788 (2) Seal Protector Sleeve.
  4. Install oil seal (3) 6788 Seal Protector Sleeve (2) onto the camshaft (1). See Fig 2
  5. Slide the camshaft (1) forward, inserting the seal protector (2) through the camshaft seal (3) until the camshaft seats. See Fig 2.
  6. Remove 6788 (2) from the camshaft (1).
    Fig 3: Camshaft Thrust Plate
    GC0001998Courtesy of DAIMLERCHRYSLER CORP.
    1 - CAMSHAFT THRUST PLATE
    2 - BOLT
    3 - O-RING
  7. Install the camshaft thrust plate (1) and new seal (3) to the rear of the cylinder head. See Fig 3.
  8. Install rear timing belt cover. (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN COVER(S) - INSTALLATION) .
    Fig 4: Identifying Timing Gear Components
    GC0015412Courtesy of DAIMLERCHRYSLER CORP.
    1 - RIGHT CAMSHAFT GEAR ALIGNMENT MARK 7 - LEFT CAMSHAFT GEAR
    2 - RIGHT CAMSHAFT GEAR 8 - LEFT CAMSHAFT GEAR ALIGNMENT MARK
    3 - CYLINDER HEAD TO INNER TIMING BELT COVER BOLTS - RIGHT 9 - CRANKSHAFT GEAR ALIGNMENT MARK
    4 - TIMING BELT 10 - CRANKSHAFT GEAR
    5 - WATER PUMP PULLEY 11 - TIMING BELT TENSIONER PULLEY
    6 - CYLINDER HEAD TO INNER TIMING BELT COVER BOLTS - LEFT 12 - TIMING BELT TENSIONER
  9. Install the camshaft gear (7) and align the timing marks (1, 8, 9). See Fig 4. (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION) .
  10. Install the timing belt (4). (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN AND SPROCKETS - INSTALLATION) .
    Fig 5: Ignition Coils - Left Cylinder Head
    GC0015401Courtesy of DAIMLERCHRYSLER CORP.
    1 - FUEL RAIL
    2 - IGNITION COILS
    3 - WIRING HARNESS
    4 - LOWER INTAKE MANIFOLD
  11. Install the rocker arm assembly. (Refer to ENGINE/CYLINDER HEAD/ROCKER ARM/ADJUSTER ASSY - INSTALLATION) .
  12. Install the cylinder head cover. See Fig 5.
    Fig 6: Identifying Serpentine Accessory Drive Belt
    GC0015413Courtesy of DAIMLERCHRYSLER CORP.
    1 - DRIVE BELT TENSIONER
    2 - POWER STEERING PULLEY
    3 - AIR CONDITIONING COMPRESSOR
    4 - CRANKSHAFT DAMPER
    5 - GENERATOR
    6 - DRIVE BELT
  13. Install the front timing belt cover. See Fig 6. (Refer to ENGINE/VALVE TIMING/TIMING BELT/CHAIN COVER(S) - INSTALLATION) .
  14. Install the vibration damper (4). (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  15. Fill cooling system. (Refer to COOLING - STANDARD PROCEDURE) .
  16. Connect the negative battery cable.
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