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Pump - Oil: Inspection

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: DO NOT inspect the oil relief valve assembly. If the oil relief valve is suspect, replace the oil pump.
Fig 1: Checking Oil Pump Cover Flatness
GC0001955Courtesy of DAIMLERCHRYSLER CORP.
1 - STRAIGHT EDGE
2 - FEELER GAUGE
3 - OIL PUMP COVER
  1. Disassemble oil pump. (Refer to ENGINE/LUBRICATION/OIL PUMP - DISASSEMBLY) .
  2. Clean all parts thoroughly. Mating surface of the oil pump housing should be smooth. Replace pump cover if scratched or grooved.
  3. Lay a straightedge (1) across the pump cover (3) surface. If a 0.025 mm (0.001 in.) feeler gauge can be inserted between cover and straight edge, cover should be replaced. See Fig 1.
    Fig 2: Measuring Outer Rotor Thickness
    GC0001956Courtesy of DAIMLERCHRYSLER CORP.
  4. Measure thickness and diameter of outer rotor. If outer rotor thickness measures 14.299 mm (0.563 in.) or less or if the diameter is 79.78 mm (3.141 inches.) or less, replace outer rotor. See Fig 2.
    Fig 3: Measuring Inner Rotor Thickness
    GC0001957Courtesy of DAIMLERCHRYSLER CORP.
  5. If inner rotor measures 14.299 mm (0.563 in.) or less replace inner rotor. See Fig 3.
    Fig 4: Measuring Outer Rotor Clearance In Housing
    GC0001958Courtesy of DAIMLERCHRYSLER CORP.
    1 - FEELER GAUGE
    2 - OUTER ROTOR
  6. Slide outer rotor (2) into body, press to one side with fingers and measure clearance between rotor and body. If measurement is 0.39 mm (0.015 inch.) or more, replace body only if outer rotor is in specifications. See Fig 4.
    Fig 5: Measuring Clearance Between Rotors
    GC0001959Courtesy of DAIMLERCHRYSLER CORP.
    1 - FEELER GAUGE
    2 - OUTER ROTOR
    3 - INNER ROTOR
  7. Install inner rotor into body. If clearance between inner (3) and outer rotors (2) is 0.20 mm (0.008 inch.) or more, replace both rotors. See Fig 5.
    Fig 6: Measuring Clearance Over Rotors
    GC0001960Courtesy of DAIMLERCHRYSLER CORP.
    1 - STRAIGHT EDGE
    2 - FEELER GAUGES
  8. Place a straightedge (1) across the face of the body, between bolt holes. If a feeler gauge of 0.077 mm (0.003 in.) or more can be inserted between rotors and the straightedge, replace pump assembly See Fig 6.ONLY  if rotors are in specs.
  9. Assemble oil pump. (Refer to ENGINE/LUBRICATION/OIL PUMP - ASSEMBLY) .