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Cover-Timing Chain: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Timing Chain Cover Sealing
GC0015382Courtesy of DAIMLERCHRYSLER CORP.
  1. Inspect and clean timing chain cover sealing surfaces.
  2. Before installing timing cover gasket apply a 1/8 inch bead of Mopar® Engine RTV GEN II to the parting lines between the oil pan and cylinder block (1).
    Fig 2: Timing Chain Cover
    GC0015381Courtesy of DAIMLERCHRYSLER CORP.
  3. Install timing cover (2) and gasket (1). Tighten M10 cover bolts (4) to 54 N.m (40 ft. lbs.) and M6 bolts (3) to 12 N.m (105 in. lbs.).
  4. Install front crankshaft oil seal using Special Tool 6780-2 sleeve and 6780-1 installer (Refer to ENGINE/ENGINE BLOCK/CRANKSHAFT OIL SEAL - FRONT - INSTALLATION) .
  5. Install crankshaft vibration damper (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  6. Install accessory drive belts (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 3: Lower Splash Shield
    GC0015233Courtesy of DAIMLERCHRYSLER CORP.
  7. Install lower splash shield (2) and retaining bolts (1).
    Fig 4: Locating Battery
    GC0015222Courtesy of DAIMLERCHRYSLER CORP.
  8. Lower vehicle.
  9. Fill cooling system (Refer to STANDARD PROCEDURE ).
  10. Connect negative battery (1) cable.
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