Coolant Return Line

Fig 1: Coolant Return Line Bracket

Courtesy of DAIMLERCHRYSLER CORP.

1 - NUT

2 - COOLANT RETURN LINE

3 - HOSE CLAMPS

Drain cooling system, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
Remove air cleaner housing:
- For 1.6L, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL) .
- For 2.4L, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL) .
Disconnect Inlet Air Temperature (IAT) sensor connector.
Disconnect Throttle Inlet Pressure (TIP) hose from charge air cooler hose.
Loosen hose clamp at throttle body.
Disconnect charge air cooler hose from throttle body. Reposition charge air cooler hose.
Remove fastener securing coolant return line bracket to cylinder head cover stud.
Remove hose clamp from coolant return line (2) at heater tube. Disconnect hose from heater tube. See Fig 1.
Remove banjo bolt from coolant return line at turbocharger.
Remove coolant return line.