Hose - Charge Air Cooler To Throttle Body

Fig 1: Charge Air Cooler Hoses

Courtesy of DAIMLERCHRYSLER CORP.

1 - HOSE - CHARGE AIR COOLER TO THROTTLE BODY

2 - CHARGE AIR COOLER

3 - HOSE - TURBOCHARGER TO CHARGE AIR COOLER

1. Remove air cleaner housing:
   • For 1.6L, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL) .
   • For 2.4L, (Refer to ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL) .
2. Disconnect negative battery cable.
3. Disconnect positive battery cable.
4. Remove battery and battery tray (Refer to ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL) .
5. Remove battery tray support bracket.
6. Loosen hose clamp at charge air cooler (2). See Fig 1.
7. Dislodge hose from charge air cooler.
   Fig 2: IAT Sensor - 2.4L Turbo

   Courtesy of DAIMLERCHRYSLER CORP.

   1 - HOSE - CHARGE AIR COOLER TO THROTTLE BODY

   2 - IAT SENSOR

   3 - TIP HOSE

8. Disconnect Inlet Air Temperature (IAT) sensor (2) connector. See Fig 2.
9. Disconnect Throttle Inlet Pressure (TIP) hose from charge air cooler hose (1).
10. Loosen hose clamp at throttle body.
11. Remove charge air cooler hose.