Section 70 (2.7L DOHC Engine (Service Information) - Except Coupe): Crankshaft: Removal
WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
- Remove engine from vehicle (Refer to ENGINE - REMOVAL) .
- Mount engine on an engine stand.
- Drain engine oil and remove oil filter.
- Remove oil pan and oil pick-up tube (Refer to ENGINE/LUBRICATION/OIL PAN - REMOVAL) .
- Remove idler pulley bracket for accessory drive belt.
- Remove upper intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL) .
- Remove cylinder head covers (Refer to ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - REMOVAL).
- Remove timing chain cover (Refer to ENGINE/VALVE TIMING/TIMING CHAIN COVER - REMOVAL) .
- Remove primary timing chain (Refer to ENGINE/VALVE TIMING/TIMING CHAIN AND SPROCKETS - REMOVAL) .
- Remove crankshaft sprocket (Refer to ENGINE/VALVE TIMING/TIMING CHAIN AND SPROCKETS - REMOVAL) .
- Remove oil pump (Refer to ENGINE/LUBRICATION/OIL PUMP - REMOVAL) .
- Remove crankshaft rear oil seal retainer (Refer to ENGINE/ENGINE BLOCK/CRANKSHAFT REAR OIL SEAL RETAINER - REMOVAL) .
- Remove structural windage tray. See Fig 1.
- Turn crankshaft until connecting rod cap to be removed is accessible.NOTE: Connecting rod bearing caps are not interchangeable and should be marked before removing to ensure correct reassembly.CAUTION: DO NOT use a number stamp or a punch to mark connecting rods. Damage to connecting rod could occur.
- Mark connecting rod bearing cap positions using a permanent ink marker or scribe tool.
- Remove connecting rod bearing caps. Use care to prevent damage to the crankshaft bearing surfaces.CAUTION: Care should be taken not to damage the fractured rod and cap joint face surfaces or damage to the engine may occur.
- Remove main bearing cap bolts and tie bolts. See Fig 2.
- Remove main bearing caps. See Fig 2.CAUTION: When removing crankshaft, use care not to damage bearing surfaces on the crankshaft
- Remove crankshaft from cylinder block. See Fig 3.
| 1 - STRUCTURAL WINDAGE TRAY |
| 1 - TIE BOLTS |
| 2 - TIE BOLTS |
| 1 - MAIN CAP BOLT-VERTICAL |
| 2 - MAIN CAP |
| 3 - MAIN BEARING-LOWER |
| 4 - MAIN BEARING-UPPER |
| 5 - MAIN CAP BOLT -HORIZONTAL |
| 6 - CYLINDER BLOCK |
| 7 - CRANKSHAFT |