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Home >> Chevrolet >> 2023 >> Camaro ZL1, 2D Convertible, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 40 (Automatic Transmission - 10L60, 10L80 Or 10L90 - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> Automatic Transmission Case Front Cover Assemble >> Special Tools

Special Tools

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Equivalent regional tools: Special Tools

  1. GM5571635Courtesy of GENERAL MOTORS COMPANY

    Apply DT-36850  Transjel Lubricant prior to installing the Torque Converter Fluid Seal (2).When installing the Torque Converter Fluid Seal (2), movement of the seal pushing tool should be one continuous movement down the shaft, and should not last more than 2 seconds to prevent overstretching of the seal.

  2. Set the DT-52429-3  seal installer (1) onto the front support, then using the DT-52429-2  seal installer (3) push the Torque Converter Fluid Seal (2) into position.
  3. Torque Converter Fluid Seal (2) - Install NEW
  4. After the Torque Converter Fluid Seal (2) has been installed, install the DT-52429-1  seal sizer (4) over the Torque Converter Fluid Seal (2).The DT-52429-1  seal sizer (4) should stay installed for at least 5 minutes, however, it can remain installed until the torque converter installation. Remove it prior to torque converter installation.
  5. Center Support Thrust Washer (5) - Install
    6. NOTE:

    Install with the flat side down.

  6. Automatic Transmission Fluid Pump Drive Gear (6) - Install
  7. GM5571637Courtesy of GENERAL MOTORS COMPANY

    Apply DT-36850  Transjel Lubricant to the outer sealing area of the cover prior to installation.

    8. NOTE:

    Press hard to install, may need to use a rubber or plastic hammer to seat before installing retaining ring.

  8. Automatic Transmission Case Front Cover (1) - Install NEW
  9. The Automatic Transmission Case Front Cover (1) must be fully seated and flush with the casting around it before installing the Automatic Transmission Case Front Cover Bolt (2).
    10. CAUTION:

    Refer to Fastener Caution .

  10. Automatic Transmission Case Front Cover Bolt (3) - Install and tighten - Fastener Specifications (Off Vehicle) , or Fastener Specifications (On Vehicle)
  11. Automatic Transmission Case Cover Retaining Ring (2) - Install
  12. GM5569899Courtesy of GENERAL MOTORS COMPANY

    1-2-3-4-5-6 Clutch Piston Seal - Inner (1) - Install NEW

  13. Stator Shaft Support Seal (2) - Install NEW
  14. GM5569900Courtesy of GENERAL MOTORS COMPANY

    1-2-3-4-5-6 Clutch Piston Seal - Outer (1) - Install NEW

  15. GM5571639Courtesy of GENERAL MOTORS COMPANY

    1-2-3-4-5-6 Clutch Piston (1) - Install

    16. NOTE:

    Install with the retaining ring tabs up as shown.

  16. 1-2-3-4-5-6 Clutch Piston Return Spring (2) - Install
  17. Using the DT-51892  Press Tool (4) and the DT-52086  Press Ring (3) with an arbor press, compress the 1-2-3-4-5-6 Clutch Piston Return Spring (2) just enough to install the 1-2-3-4-5-6 Clutch Spring Retaining Ring (5).
    18. NOTE:

    Ensure the open end of the ring is not located at one of the retaining tab features of return spring.

  18. 1-2-3-4-5-6 Clutch Spring Retaining Ring (5) - Install
  19. GM5571641Courtesy of GENERAL MOTORS COMPANY

    1-2-8-9-10-Reverse Clutch Piston (1) - Install NEW

  20. GM5453653Courtesy of GENERAL MOTORS COMPANY

    Install the DT-52080  Clutch Roller Alignment Tool (1).

    21. NOTE:

    Do NOT apply downward pressure while spinning the low clutch roller to seat it.

  22. Install the Low Clutch Roller (2) over the DT-52080  Clutch Roller Alignment Tool (1) and rotate counter clockwise as shown until the Low Clutch Roller (2) drops into place. The Low Clutch Roller (2) should only spin counter clockwise once installed, it is a one way clutch component.
  23. GM5571644Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    This is the thickest clutch plate in this assembly.

    1-2-8-9-10-Reverse Clutch Apply Plate (1) - Install

  24. 1-2-8-9-10-Reverse Clutch Piston Return Spring (2) - Install [5x]
    25. NOTE:

    Ensure the top fiber plate is aligned with the low clutch roller grooves before installing the backing plate retaining ring.

  25. 1-2-8-9-10-Reverse Fiber Clutch Plate (3) - Install [5x]
  26. 1-2-8-9-10-Reverse Steel Clutch Plate (4) - Install [4x]
    27. NOTE:

    Install flat side down, the half moon side should face up.

  27. 1-2-8-9-10-Reverse Clutch Backing Plate (5) - Install
  28. GM5571645Courtesy of GENERAL MOTORS COMPANY

    Select the proper 1-2-8-9-10-Reverse Clutch Backing Plate Retaining Ring - Selective (2). 1-2-8-9-10-Reverse Clutch Backing Plate Retaining Ring Measurement 

  29. Using the DT-51892  Press Tool (1) with an arbor press, compress the piston just enough to install the 1-2-8-9-10-Reverse Clutch Backing Plate Retaining Ring (2).
    30. NOTE:
    • Ensure the retaining ring flat side facing up.
    • Ensure the open end of the ring is not located at one of the half moon locations of the backing plate as shown by arrow.
  30. 1-2-8-9-10-Reverse Clutch Backing Plate Retaining Ring-Selective (2) - Install
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