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Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.

The High Voltage Disabling procedure will perform the following tasks:

  • Identify how to disable high voltage.
  • Identify how to test for the presence of high voltage.
  • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

Failure to follow the procedures exactly as written may result in serious injury or death.

  1. Disable the high voltage system. High Voltage Disabling
  2. Drain the cooling system. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static)
  3. GM4291640Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Cover (1) - Remove - Intake Manifold Cover Replacement

  4. Air Cleaner Outlet Duct - Remove - Air Cleaner Outlet Duct Replacement
  5. GM4321392Courtesy of GENERAL MOTORS COMPANY

    Heater Coolant Pump Hose - Inlet (2) @ Heater Coolant Pump - Remove - Heater Coolant Pump Hose Replacement (Inlet) , or Heater Coolant Pump Hose Replacement (Outlet) , or Heater Coolant Pump Hose Replacement (Pump Inlet LKN) , or Heater Coolant Pump Hose Replacement (Pump Outlet LKN) 

  6. GM4321491Courtesy of GENERAL MOTORS COMPANY

    Heater Coolant Pump Hose - Outlet (2) @ Heater Coolant Pump - Remove - Heater Coolant Pump Hose Replacement (Inlet) , or Heater Coolant Pump Hose Replacement (Outlet) , or Heater Coolant Pump Hose Replacement (Pump Inlet LKN) , or Heater Coolant Pump Hose Replacement (Pump Outlet LKN) 

  7. Electrical Connector@Heater Coolant Pump - Disconnect
  8. GM4322011Courtesy of GENERAL MOTORS COMPANY

    High Voltage Air Conditioning Compressor Module Cable Retainer (2) @ Heater Water Auxiliary Pump Bracket - Remove

  9. Engine Wiring Harness Retainer (1) @ Heater Water Auxiliary Pump Bracket - Remove
  10. GM4322013Courtesy of GENERAL MOTORS COMPANY

    Heater Coolant Pump Bracket Bolt (1) @ Transmission - Remove

  11. Heater Coolant Pump (2) - Remove
  12. GM4322015Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Heater Pump Bracket Nut (3) - Remove

  13. Heater Coolant Pump Bracket Bolt (1) @ Heater Coolant Pump - Remove
  14. Heater Water Auxiliary Pump Bracket (2) @ Heater Coolant Pump - Remove