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Home >> Chevrolet >> 2019 >> Cruze Premier, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 1.6L (LH7) Diesel) >> Repair Instructions - On Vehicle >> Intake Camshaft Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
  2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  3. Remove the throttle body assembly. Refer to Throttle Body Assembly Replacement .
  4. Remove the camshaft housing. Refer to Camshaft Housing Replacement .
  5. Remove the crankshaft pulley. Refer to Crankshaft Pulley Replacement .
  6. Lower the vehicle. Refer to Lifting and Jacking the Vehicle
  7. GM3252317Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    To locate the correct camshaft sprocket bolt (2) check the TDC position.

    Check if the bores (1) are aligned.

  8. Raise the vehicle.
  9. GM3252318Courtesy of GENERAL MOTORS COMPANY

    Install the 4 crankshaft pulley bolts (1).

  10. Rotate the crankshaft 360 degrees in direction of arrow. Use a pry bar.
  11. Lower the vehicle.
  12. GM3252319Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Cover the timing case with a lint-free cloth.

    Remove the camshaft sprocket bolt (2) from the intake camshaft sprocket (1), counterhold with a wrench at the camshaft hexagon.

  13. Raise the vehicle.
  14. GM3252318Courtesy of GENERAL MOTORS COMPANY

    Rotate the crankshaft 360 degrees in direction of arrow. Use a pry bar at the 4 crankshaft pulley bolts (1).

  15. Remove the 4 crankshaft pulley bolts (1).
  16. GM3252326Courtesy of GENERAL MOTORS COMPANY

    Install the EN-51140  fixing tool (2).

  17. Install the fixing pin into the engine block bore (1) and tighten the 2 bolts (3).
  18. Lower the vehicle.
  19. GM3252360Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Cover the timing case with a lint-free cloth.

    Remove the camshaft sprocket bolt (2) from the camshaft sprocket (1), counterhold with a wrench at the camshaft hexagon.

  20. GM3252337Courtesy of GENERAL MOTORS COMPANY

    Install the EN-51188  fixing tool (2) to fix the camshaft sprocket (1).

  21. Install the 2 bolts (3).
  22. GM3252338Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Cover the timing case with a lint-free cloth.

    Remove the camshaft sprocket bolt (2) from the camshaft sprocket (1), counterhold with a wrench at the camshaft hexagon.

  23. GM3252339Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not move the camshaft sprocket onto the EN-51188  fixing tool if the intake camshaft was removed.

    Slide the camshaft sprocket (1) over the pin (2) of the EN-51188  fixing tool in arrow direction.

  24. GM3252344Courtesy of GENERAL MOTORS COMPANY

    Remove the 4 camshaft bearing rear cap bolts (1).

  25. Remove the camshaft bearing rear cap (2).
  26. GM3252359Courtesy of GENERAL MOTORS COMPANY

    Install the EN-50509  fixing tool (1) to the exhaust camshaft sprocket (2).

  27. Fig 1: Identifying Intake Camshaft Bearing Cap Bolts With Loosening Sequence
    GM3252346Courtesy of GENERAL MOTORS COMPANY

    Loosen the 8 intake camshaft bearing cap bolts in sequence as shown.

  28. GM3252351Courtesy of GENERAL MOTORS COMPANY

    Remove the 8 intake camshaft bearing cap bolts (1).

  29. Remove the 4 intake camshaft bearing caps (2) and lay aside in the order as they was removed.
  30. GM3252352Courtesy of GENERAL MOTORS COMPANY

    Remove the intake camshaft (1).