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Home >> Chevrolet >> 2019 >> Cruze Premier, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine Mechanical - 1.6L (LH7) Diesel) >> Repair Instructions - On Vehicle >> Compressor Air Intake Turbocharger Replacement >> Installation Procedure

Installation Procedure

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  1. GM4421780Courtesy of GENERAL MOTORS COMPANY

    Install NEW gaskets. (2, 3) [2x]

  2. Turbocharger Assembly (1) - Install
  3. GM4421779Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Nut (1) - Install and tighten [2x] 30 N.m (22 lb ft)

  4. GM4421778Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Nut (1) - Install and tighten 30 N.m (22 lb ft)

  5. Turbocharger Coolant Feed Pipe (3) @ Stud (2) - Install
  6. Turbocharger Coolant Feed Hose (5) @ Turbocharger Coolant Feed Pipe (3) - Connect
  7. Turbocharger Coolant Feed Hose Clamp (4) - Install
  8. GM4421777Courtesy of GENERAL MOTORS COMPANY

    Install NEW gaskets. (2) [2x]

  9. Turbocharger Coolant Feed Pipe Hollow Screw (1) - Install and tighten 25 N.m (18 lb ft)
  10. GM4377188Courtesy of GENERAL MOTORS COMPANY

    Install NEW gaskets. (3) [2x]

  11. Turbocharger Oil Feed Pipe Hollow Screw (2) - Install and tighten 25 N.m (18 lb ft)
  12. GM4377126Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Heat Shield (2) - Install

  13. Turbocharger Heat Shield (2) @ Clamp (3) - Install
  14. Turbocharger Heat Shield Bolt (1) - Install and tighten [2x] 10 N.m (89 lb in)
  15. GM4421774Courtesy of GENERAL MOTORS COMPANY

    Connect the electrical connector. (1)

  16. Wiring Harness Retainer (2) - Install
  17. GM4328737Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Inlet Air Hose (3) @ Turbocharger (1) - Install

  18. Charge Air Cooler Inlet Air Hose Retainer Spring (2) - Install
  19. Raise the vehicle.
  20. GM4421776Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Oil Return Pipe Bolt (1) - Install and tighten 10 N.m (89 lb in)

  21. Turbocharger Oil Return Pipe Bolt (2) - Tighten 25 N.m (18 lb ft)
  22. GM4421775Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor (2) - Reposition

  23. Air Conditioning Compressor Stud (4) - Install and tighten 9 N.m (80 lb in)
  24. Air Conditioning Compressor Nut (1) - Install and tighten 22 N.m (16 lb ft)
  25. Air Conditioning Compressor Bolt (3) - Install and tighten [2x] 22 N.m (16 lb ft)
  26. Generator and Air Conditioning Compressor Belt Replacement  - Install
  27. Lower the vehicle.
  28. Turbocharger Wastegate Actuator Pipe - Install - Turbocharger Wastegate Actuator Pipe Replacement
  29. Fill the cooling system. Cooling System Draining and Filling
  30. Install the catalytic converter. Catalytic Converter Replacement
  31. Install the air cleaner outlet duct. Air Cleaner Outlet Duct Replacement
  32. Install the engine sight shield. Engine Sight Shield Replacement