Removal Procedure
- Remove the engine sight shield. Engine Sight Shield Replacement
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Fuel Injector - Remove [4x] - Fuel Injector Replacement
Fuel Injection Fuel Rail Noise Shield (1) - Remove
Engine Wiring Harness Conduit Bolt (1) - Remove [2x]
- Wiring Harness Clip (2, 4) - Unclip [3x]
- Engine Wiring Harness (3) - Position aside
Engine Coolant Air Bleed Hose (1) @ Retainer Clip (2) - Unclip
- Engine Coolant Air Bleed Hose (1) - Position aside
Wiring Harness Clip (1) @ Exhaust Temperature Sensor Bracket (4) - Unclip [2x]
- Clip (2) @ Exhaust Temperature Sensor Bracket (4) - Unclip
- Wiring Harness (3) - Position aside
Exhaust Temperature Sensor Electrical Connector Bracket Bolt (1, 2) - Remove [3x]
- Exhaust Temperature Sensor Electrical Connector Bracket (3) - Remove
Positive Crankcase Ventilation Heater (1) - Remove
- Press the positive crankcase ventilation heater at the 2 checkered places (2).
- Pull the positive crankcase ventilation heater in top direction.
Electrical Connector (2) @ Positive Crankcase Ventilation Heater (1) - Disconnect
- Wiring Harness Clip (4) - Unclip
- Wiring Harness (3) - Position aside
Air Cleaner Outlet Duct Clamp (1, 2) - Loosen [2x]
- Air Cleaner Outlet Duct (3) - Remove
Wiring Harness Clip (3) - Unclip [2x]
- Engine Lift Bracket Bolt (2) - Remove
- Engine Lift Bracket (1) - Remove
Engine Control Module and Engine Wiring Harness Bracket Bolt (1) - Remove [2x]
- Engine Control Module Wiring Harness Bracket (2) - Position aside
- NOTE:
Do not bend the cable sharply at the base of either the sensing unit or sensor ECU in the final mounting position.
Nitrogen Oxides Sensor (2) - Remove
Turbocharger Heat Shield Bolt (1) - Remove [4x]
- Turbocharger Heat Shield Nut (3) - Remove
- Turbocharger Heat Shield (2) - Remove
Turbocharger Heat Shield Bolt (1) - Remove [2x]
- Turbocharger Heat Shield (2) @ Clamp (3) - Unclip
- Turbocharger Heat Shield (2) - Remove
Turbocharger Wastegate Actuator Pipe Bolt (1, 3) - Remove [3x]
- Remove the turbocharger wastegate actuator pipe nut (5).
- Turbocharger Wastegate Actuator Pipe (2) - Position aside
- Turbocharger Coolant Feed Pipe (4) - Position aside
Engine Lift Bracket Bolt (2) - Remove
- Engine Lift Bracket (1) - Remove
Engine Oil Level Indicator (1) - Remove
- NOTE:
Mind the different bolts.
Camshaft Housing Bolt - Outer (4) - Remove [15x]
- Camshaft Housing Bolt - Inner (1, 2) - Remove [5x]
- Camshaft Housing (3) - Remove
- Camshaft Housing Gasket (5) - Remove and DISCARD