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Home >> Chevrolet >> 2019 >> Cruze Premier, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Controls And Fuel - 1.6L (LH7) Diesel - Repair Instructions) >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement >> Installation Procedure

Installation Procedure

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  1. GM4353201Courtesy of GENERAL MOTORS COMPANY

    Fuel Injection Fuel Rail (2) - Install

  2. Fuel Injection Fuel Rail Bolt (1) - Install and tighten [2x] 25 N.m (18 lb ft)
  3. GM4353200Courtesy of GENERAL MOTORS COMPANY

    Diesel Fuel Separator Hose (3) @ Fuel Injection Fuel Rail - Connect

  4. Diesel Fuel Separator Hose Clamp (5) - Install
  5. Fuel Injection Fuel Rail Noise Shield (2) - Install
  6. Connect the electrical connector:
    1. Fuel Pressure Sensor (1)
    2. Fuel Pressure Regulator (4)
  7. GM4353181Courtesy of GENERAL MOTORS COMPANY

    Fuel Injection Fuel Feed Pipe (1) - Install NEW [4x]

  8. Fuel Injection Fuel Feed Pipe (1) @ Fuel Injector (2) - Hand tighten [4x]
  9. Fuel Injection Fuel Feed Pipe (1) @ Fuel Injection Fuel Rail (3) - Hand tighten [4x]
  10. Fuel Injection Fuel Feed Pipe (1) - Tighten [8x] 28 N.m (21 lb ft)
  11. GM4353180Courtesy of GENERAL MOTORS COMPANY

    Fuel Injector Insulator (1) - Install

  12. Fuel Injector Fuel Return Hose (4) @ Diesel Fuel Separator (2) - Connect
  13. Install a NEW clamp. (3)
  14. GM4353199Courtesy of GENERAL MOTORS COMPANY

    Remove the suitable closure plugs from all connections.

  15. Fuel Injection Fuel Feed Pipe (2) - Install NEW
  16. Fuel Injection Fuel Feed Pipe (2) @ Fuel Injection Fuel Rail (3) - Hand tighten
  17. Fuel Injection Fuel Feed Pipe (2) @ Fuel Injection Pump (4) - Hand tighten
  18. NOTE:

    Counterhold at the fuel injection pump connector (4).

  19. Fuel Injection Fuel Feed Pipe (2) - Tighten [2x] 28 N.m (21 lb ft)
  20. Fuel Injection Fuel Feed Pipe Bracket Bolt (1) - Install and tighten 9 N.m (80 lb in)
  21. Install the engine sight shield. Engine Sight Shield Replacement
  22. Dash Upper Extension Panel Opening Cover - Install - Dash Upper Extension Panel Opening Cover Replacement
  23. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection