Removal Procedure
WARNING: This page is about a different variant/trim than selected.
WARNING:
WARNING:
WARNING:
The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Dash Upper Extension Panel Opening Cover - Remove - Dash Upper Extension Panel Opening Cover Replacement
- Remove the engine sight shield. Engine Sight Shield Replacement
- Fuel Injection Fuel Feed Pipe - Remove - Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail
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Disconnect the electrical connector:
- Intake Manifold Runner Control Valve Actuator (1)
- Fuel Rail Pressure Sensor (2)
- Intake Air Pressure and Temperature Sensor (3)
- Fuel Pressure Regulator (4)
- Exhaust Temperature Sensor - Position 1 (5)
- Glow Plug (7) [4x]
- Wiring Harness Retainer (6, 8) - Unclip [4x]
-
Fuel Return Front Pipe (1) @ Diesel Fuel Separator (2) - Disconnect - Metal Collar Quick Connect Fitting Service
- Close all open connections with the suitable closure plugs.
- Diesel Fuel Separator Hose Clamp (5) - Loosen
- Diesel Fuel Separator Hose (4) @ Fuel Rail - Disconnect
- Clamp (6) - Remove and DISCARD
- Fuel Return Hose (7) @ Diesel Fuel Separator (2) - Disconnect
- Diesel Fuel Separator Bolt (3) - Remove
Engine Wiring Harness Conduit Bolt (1) - Remove [3x]
Diesel Fuel Separator (2) @ Fuel Injection Pump (1) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Close all open connections with the suitable closure plugs.
Remove the diesel fuel separator (1) by rotating clockwise while pulling up the diesel fuel separator.