Removal Procedure
Fuel/gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
- Relieve the fuel system pressure. Fuel Pressure Relief
- Drain the fuel tank. Fuel Tank Draining
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Remove the exhaust. Exhaust Muffler Replacement (2H0)Exhaust Muffler Replacement (LUV)Exhaust Muffler Replacement (LE2)
- Remove the propeller shaft. Two-Piece Propeller Shaft Replacement
- Remove the right rear wheelhouse panel liner. Rear Wheelhouse Liner Replacement
Disconnect the fuel tank fuel pump module wiring harness (1) and unclip the fuel tank module wiring harness from the chassis.
- Disconnect the fuel tank filler pipe. Fuel Tank Filler Pipe Replacement
- Disconnect the fuel feed pipe. Plastic Collar Quick Connect Fitting Service
- Disconnect the EVAP system hoses. Plastic Collar Quick Connect Fitting Service
- Position a suitable hydraulic lift below the fuel tank.
Remove both fuel tank strap fasteners (1).
- Remove both fuel tank straps from the fuel tank (2).
- With the aid of an assistant, lower the hydraulic lift to remove the fuel tank from the vehicle.
- Remove the fuel tank from the hydraulic lift.
- Remove the fuel tank fuel pump module. Fuel Tank Fuel Pump Module Replacement (FWD) Fuel Tank Fuel Pump Module Replacement (AWD)
- Remove the fuel sender assembly. Fuel Sender Assembly Replacement (AWD)
- Remove the evaporative emission canister. Evaporative Emission Canister Replacement (FWD) Evaporative Emission Canister Replacement (AWD)
Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
To help avoid personal injury, always use jack stands when you are working on or under any vehicle that is supported only by a jack.
When you are jacking or lifting a vehicle at the frame side rails or other prescribed lift points, be certain that the lift pads do not contact the catalytic converter, the brake pipes or the fuel lines. If such contact occurs, vehicle damage or unsatisfactory vehicle performance may result.