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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

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  1. Intake Manifold Gasket (2) - Install
    Fig 1: Intake Manifold
    GM4248350Courtesy of GENERAL MOTORS COMPANY
    NOTE: Install a NEW gasket.
  2. Intake Manifold (1) - Install
  3. Intake Manifold Bolt - Install [7x]
    Fig 2: Intake Manifold Bolt
    GM4248351Courtesy of GENERAL MOTORS COMPANY
    NOTE: Simplified graphic: Intake manifold is shown without intake manifold cover absorber.
  4. Intake Manifold Bolt - Tighten in sequence [7x] 25 N.m (18 lb ft)
  5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  6. Intake Manifold Brace (1) - Install
    Fig 3: Intake Manifold Brace Bolt
    GM4248348Courtesy of GENERAL MOTORS COMPANY
  7. Intake Manifold Brace Bolt (2) - Install and tighten [2x] 10 N.m (89 lb in)
  8. Lower the vehicle. Refer to Lifting and Jacking the Vehicle
  9. Throttle Body Assembly Replacement - Install
  10. Exhaust Gas Recirculation Cooler Outlet Pipe (2) @ Intake Manifold - Connect
    Fig 4: Exhaust Gas Recirculation Cooler Outlet Pipe Bolt
    GM4294868Courtesy of GENERAL MOTORS COMPANY
  11. Exhaust Gas Recirculation Cooler Outlet Pipe Bolt (1) - Install [2x] - Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Fuel Heater Return Hose)Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Intake Manifold)
  12. Connect the electrical connectors. (1)
    Fig 5: Evaporative Emission Canister Purge Pipe
    GM4294860Courtesy of GENERAL MOTORS COMPANY
  13. Evaporative Emission Canister Purge Pipe (2) - Connect Plastic Collar Quick Connect Fitting Service
  14. Clip the engine wiring harness retainer (3) to the intake manifold.
  15. Air Cleaner Outlet Duct Replacement - Install
  16. Intake Manifold Cover Replacement  - Install