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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Intake Camshaft Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Fuel Injection Pump - Remove Fuel Injection Pump Replacement
  2. Camshaft Cover Replacement  - Remove
  3. Engine Mount Bracket Replacement  - Remove
  4. Front Wheelhouse Liner - Right Side - Remove Front Wheelhouse Liner Replacement
  5. Adjust the engine to cylinder 1 top dead center (TDC) of combustion stroke. Set crankshaft in direction of engine rotation until the markings (2) and (3) line up. Rotate at the crankshaft balancer absorber bolt (1).
    Fig 1: Crankshaft Balancer Alignment Marks
    GM3213250Courtesy of GENERAL MOTORS COMPANY
  6. Lower the vehicle.
  7. Install the EN-51148  holding tool (1) to camshafts and to the cylinder head.
    Fig 2: Identifying Camshaft Holding Tool Bolts
    GM2968105Courtesy of GENERAL MOTORS COMPANY
    NOTE: If EN-51148  holding tool does not fit properly, rotate the crankshaft and additional 360 degrees.
    1. Tighten the bolt (3) in the middle.
    2. Tighten the 2 outer bolts (2, 4).
  8. Engine Front Cover Replacement - Upper  - Remove
  9. Timing Chain Upper Guide Replacement  - Remove
  10. Mark the camshaft timing chain with a suitable permanent marker or paint stick in line to the camshaft position actuator adjuster marks (1, 2).
    Fig 3: Camshaft Position Actuator Adjuster Marks
    GM3216240Courtesy of GENERAL MOTORS COMPANY
  11. Push the timing chain guide - left side (2) in the direction of the arrow.
    Fig 4: Timing Chain Guide And Tensioner
    GM2968108Courtesy of GENERAL MOTORS COMPANY
  12. Fix the tensioner (1) with a 2 mm drill bit or equivalent (3).
  13. Timing Chain Tensioner Replacement  - Remove
  14. Remove the camshaft timing chain (2) from the camshaft position actuator adjuster.
    Fig 5: Camshaft Timing Chain And Timing Chain Guides
    GM3216234Courtesy of GENERAL MOTORS COMPANY
  15. Lay the camshaft timing chain (2) between the timing chain guides (1, 3).
  16. Remove the camshaft position actuator adjuster bolt (3).
    Fig 6: Intake Camshaft Position Actuator
    GM2968115Courtesy of GENERAL MOTORS COMPANY
  17. Remove the intake camshaft position actuator (1).
  18. Loosen the EN-51148  holding tool bolts (2, 3, 4).
    Fig 7: Identifying Holding Tool Bolts
    GM3011785Courtesy of GENERAL MOTORS COMPANY
  19. Remove the EN-51148  holding tool (1).
  20. Loosen the 12 intake camshaft bearing cap bolts (1) in sequence shown, working from outside to inside in a spiral in steps of 1/2 up to 1 turn.
    Fig 8: Intake Camshaft Bearing Cap Bolts
    GM4298377Courtesy of GENERAL MOTORS COMPANY
    NOTE: Mark or identify each crankshaft bearing cap location and direction before removal.
  21. Remove the 12 intake camshaft bearing cap bolts (3).
    Fig 9: Intake Camshaft
    GM4298683Courtesy of GENERAL MOTORS COMPANY
  22. Remove the intake bearing front cap (2) from the cylinder head.
  23. Remove the 5 intake camshaft bearing caps (4) from the cylinder head.
  24. Remove the intake camshaft (1).