- Clean sealing surface.
- Install a NEW engine coolant thermostat housing seal (8).
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- Install the engine coolant thermostat housing (2).
- Install the 4 engine coolant thermostat housing bolts (3) and tighten to 2 N.m (18 lb in).
NOTE:
Partially install the 4 bolts until the engine coolant thermostat housing is in contact with the cylinder head.
- Tighten the 4 engine coolant thermostat housing bolts to 8 N.m (71 lb in) in sequence (1-2-3-4).
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CAUTION:
Following the proper fastener tightening sequence and torque is essential. Failure to do so may fracture the thermostat housing.
- Install NEW engine oil cooler pipe seals (4, 7).
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- Install the engine oil cooler pipe (5).
NOTE:
Push the engine oil cooler pipe into the engine oil cooler.
- Install the 2 engine oil cooler pipe bolts (6) and tighten to 8 N.m (71 lb in).
- Install the heater inlet hose to the engine coolant thermostat housing. Refer to Heater Inlet Hose Replacement (1.8L LUW and LWE)
.
- Install the heater outlet hose to the engine coolant thermostat housing. Refer to Heater Outlet Hose Replacement (1.8L LUW)
and Heater Outlet Hose Replacement (1.8L LWE)
.
- Connect the engine coolant temperature sensor connector (1).
- Install the engine coolant thermostat housing bracket.
- Install the engine coolant thermostat housing bracket nut and tighten to 6 N.m (53 lb in).
- Install the throttle body heater inlet hose (2) to the engine coolant thermostat housing (1).
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- Install the radiator inlet hose (3) with the radiator inlet hose clamp (2) to the engine coolant thermostat (1).
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- Lower the vehicle.
- Fill the cooling system. Refer to Cooling System Draining and Filling (GE-47716 Fill) and Cooling System Draining and Filling (Static Fill) .