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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1745 (Automatic Transaxle - AF33-5 (Removal & Installation, Service & Overhaul)) >> Repair Instructions >> 4-5 Clutch Piston Travel Measurement

4-5 Clutch Piston Travel Measurement

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

    Fig 1: View Of Front Differential Transfer Drive Gear & Clutch Assembly
    GM796096Courtesy of GENERAL MOTORS CORP.
  1. Rotate the transaxle assembly so the torque converter housing side is facing up.
  2. Using the case as a holding fixture, install the front differential transfer drive gear assembly (14) into the output gear bore.
  3. Install the 4-5 clutch assembly (15) onto the front differential transfer drive gear (14), with the clutch plates facing up.
  4. Fig 2: Measuring 4-5 Clutch Piston Travel
    GM796098Courtesy of GENERAL MOTORS CORP.
  5. Install the 8 mm threaded end ofJ 45166  (3) into the case bolt hole as indicated in the graphic. See Special Tools .
  6. Install J 45200  (2) onto J 45166  (3) as shown. See Special Tools . Position the dial indicator pointer on the clutch piston and set the dial indicator to zero.
  7. Apply air pressure to the fluid passage (1) in the end of the 4-5 clutch drum shaft, and record the measurement. Refer to 4-5 Clutch Piston Stroke in Transmission Clearance Specifications to determine the correct backing plate.
  8. Remove the 4-5 clutch drum assembly and the front differential transfer drive gear assembly from the case.