Installation Procedure
- Install battery positive cables to passenger compartment.
Feed the battery positive cables (2) into the engine compartment and engage the harness grommet (1).
Battery Positive Cable(5) - Install[2x]
- Auxiliary Generator Battery Jumper Cable(4) - Install
- Auxiliary Generator Battery Jumper Cable Nut(3) - Install and tighten - Fastener Specifications
- Battery Positive Cable Nut(1) - Install and tighten - Fastener Specifications
- Fuse Block Cover(2) - Install
- NOTE:
Quantity of retainers may vary based on option content.
Retainer(2) - Engage
- Engage the battery positive cables (1) into the harness retainer channel.
Connect electrical connector at left kick panel as necessary.
- Air Conditioning Evaporator Tube Clip Bracket Bolt(4) - Install and tighten - Fastener Specifications
- Air Conditioning Compressor Hose Seal(3) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose(2)@Air Conditioning Refrigerant Heat Exchanger - Install
- Air Conditioning Compressor Hose Nut(1) - Install and tighten - Fastener Specifications
Air Conditioning Refrigerant Heat Exchanger(2) - Install
- Air Conditioning Evaporator Hose Clip Nut(1) - Install and tighten[2x] - Fastener Specifications
Brake Master Cylinder(1) - Install
Brake Master Cylinder Nut(1) - Install and tighten[2x] - Fastener Specifications
Install a NEW brake pedal retainer (1) to the brake master cylinder push rod.
- Engage the brake pedal (2) to the brake pedal retainer (1) by pushing inward.
- Ensure the locking tabs on the brake pedal retainer are fully engaged in the brake pedal (2) and the retainer is attached securely to the brake master cylinder push rod.
- Remove the caps from the 4 brake front pipe inlets.
Front Brake Pipe Nut(2) - Install and tighten[2x] - Fastener Specifications
- Rear Brake Pipe Nut(1) - Install and tighten[2x] - Fastener Specifications
Electrical Connector(1)@Brake System Control Module - Connect
Electrical Connector(1)@Brake Fluid Level Sensor - Connect
Front End Sheet Metal Diagonal Brace(2) - Install
- Front End Sheet Metal Diagonal Brace Bolt(3) - Install and tighten[2x] - Fastener Specifications
- Front End Sheet Metal Diagonal Brace Nut(1) - Install and tighten - Fastener Specifications
Plenum Front Panel(1) - Install
Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Plenum Front Panel Bolt(1) - Install and tighten[4x] - Fastener Specifications
- Plenum Front Panel Nut(2) - Install and tighten[3x] - Fastener Specifications
Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Plenum Front Panel Nut(1) - Install and tighten[3x] - Fastener Specifications
- Plenum Front Panel Bolt(2) - Install and tighten[3x] - Fastener Specifications
- Connect the electrical connector.
Air Inlet Deflector Water Deflector(1) - Install
Air Inlet Deflector Water Deflector Retainer(1) - Install[2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt(1) - Install and tighten[2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield(1) - Install
Air Inlet Grille Panel(2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer(1) - Install[6x]
Install the front compartment side sight shields (2) to both sides.
- Install the front compartment side sight shield retainers (1) to both sides.
Install the hood rear outer air inlet seals (2) to both sides.
- Install the hood rear outer air inlet seal retainers (1) to both sides.
Install the air inlet grille panel extensions (1).
- Remove the masking tape from the body around the top edges of the air inlet grille panel extensions (1).
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arms (3).
- Position the windshield wiper arms (3) on the windshield wiper transmission pivot shafts.
- Windshield Wiper Arm Nut(2) - Install and tighten[2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap(1) - Install[2x]
Retainer(1) - Engage[5x]
Body Front Wiring Harness Bracket (1) - Install
Driver Footrest Bracket (3) - Install
- Driver Footrest Bracket Nut (2) - Install and tighten[2x] - Fastener Specifications
- Retainer(1) - Install
Footrest Energy Absorber (2) - Install
- Retainer(1) - Install
Connect and position the wiring harness.
- Instrument Panel Knee Bolster(1) - Install
Data Link Connector Bolt(1) - Install and tighten[2x] - Fastener Specifications
- Instrument Panel Knee Bolster Bolt(2) - Install and tighten[3x] - Fastener Specifications
Connect the electrical connector.
- Instrument Panel Center Trim Pad(1) - Install
- Return the steering column to its original position.
Connect the electrical connector.
- Instrument Panel Lower Trim Panel Insulator(1) - Install
Install the tabs into the instrument panel lower trim panel insulator (1).
Instrument Panel Lower Trim Panel Insulator Retainer(1) - Install
- Instrument Panel Insulator Bolt(2) - Install and tighten[2x] - Fastener Specifications
- Instrument Panel Insulator Nut(3) - Install and tighten[2x] - Fastener Specifications
Attach the hood primary latch release cable end retainer to the hood primary latch release cable handle (1).
Connect the electrical connector at lower air bag.
- Instrument Panel Lower Airbag - Driver Side(2) - Install
- Instrument Panel Lower Airbag Nut(1) - Install and tighten[2x] - Fastener Specifications
Install the upper channel covers (2).
- Install the NEW cable ties.(1)
Install the battery positive cables (3) to the lower channel.
- Retainer(2) - Install
- Engage the 14 harness channel tabs (1).
Engage the battery positive cable (2) into the harness channel retainers (1).
- Feed the battery positive cable into the rear compartment.
Feed the battery positive cables (2), through the rear body fuse block bracket.
- Retainer(1) - Engage
Battery Positive Cable(3) - Install[2x]
- Battery Positive Cable Nut(1) - Install and tighten[2x] - Fastener Specifications
- Retainer(2) - Engage[2x]
Rear Body Fuse Block Cover(2) - Install
- Retaining Tab(1) - Engage[2x]
Install front floor panel carpet filler (1)
- Install the front floor panel carpet.
- Reposition the front floor panel carpet as necessary.
Front Floor Panel Carpet-Left Side(3) - Install
- Floor Carpet Retainer(2) - Install [2x]
- Floor Carpet Retainer Button(1) - Install
Driver Footrest(1) - Install
Front Seat(2) - Install
- Front Seat Bolt (1) - Install and tighten[4x] - Fastener Specifications
- Connect the electrical connector.
Install the driver side rear carpet (2).
- Retainer(1) - Install
Center Pillar Lower Trim Panel(1) - Install
Front Seat Belt Anchor Plate Tensioner Bolt- Upper(2) - Install and tighten - Fastener Specifications
- Front Seat Belt Anchor Plate Tensioner Cover(1) - Install
Rear Side Door Sill Garnish Molding(1) - Install
- Rear Seat Back Bolster(2) - Install
- Rear Seat Back Bolster Nut (1) - Install and tighten - Fastener Specifications
Slide the rear seat back bolster retainer lock (1) toward the rear of the vehicle.
Rear Seat Cushion(1) - Install - Rear Seat Cushion Removal and Installation
- NOTE:
Reposition the front floor panel carpet as needed.
Starting at the front of the front side door sill garnish molding (1), engage the clip on the forward vertical wall and locator pin.
- Work your way rearward engaging all the front side door sill garnish molding clips.
- Front Side Door Sill Garnish Molding(1) - Install
Instrument Panel Outer Trim Cover(1) - Install
- Enable the SIR System. SIR Disabling and Enabling
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Rear Compartment Side Trim-Left Side(2) - Install
- Rear Compartment Side Trim Insulator Retainer (1) - Install[3]
Rear End Trim Finish Panel(1) - Install
Rear End Trim Finish Panel Opening Cover(1) - Install
Rear Compartment Floor Panel Trim(1) - Install
Cargo Tie Down Loop(3) - Install[2x]
- Cargo Tie Down Loop Bolt(2) - Install and tighten[2x] - Fastener Specifications
- Cargo Tie Down Loop Bolt Cap(1) - Install[2x]
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5, J6G)Hydraulic Brake System Bleeding (J55)
- Check the brake system for leaks.
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for 2 complete cycles, then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Refer to Fastener Caution .